Rear Door: Service and Repair

DOOR


Removal and Installation


FRONT DOOR

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply "body grease".

Removal
1. Remove the front door glass and regulator. Refer to Service and Repair.
2. Remove the door harness.





3. Remove the check link bolt from the hinge pillar.

Check link to hinge pillar bolt 14.7 N.m (1.5 kg-m, 11 ft-lb)

4. Remove the door-side hinge nuts, and the door assembly.





Door hinge nuts 24.5 N.m (2.5 kg-m, 18 ft-lb)

Installation
Installation is in the reverse order of removal.

REAR DOOR

Removal
1. Remove the door finisher. Refer to Service and Repair.
2. Remove the inner seal.
3. Remove the rear door glass and regulator. Refer to Service and Repair.
4. Remove the door harness.





5. Remove the check link bolt from the hinge pillar.

Check link to hinge pillar 14.7 N.m (1.5 kg-m, 11 ft-lb) bolt

6. Remove the door-side hinge nuts, and remove the door assembly.





Door hinge nuts 24.5 N.m (2.5 kg-m, 18 ft-lb)

Installation
Installation is in the reverse order of removal.

BACK DOOR

Removal
1. Remove the glass hatch.
2. Remove the back door lock assembly. Refer to Service and Repair.
3. Remove the back door wire harness.
4. Remove the rear washer nozzle and hose from the back door. Refer to Rear Washer Nozzle

CAUTION:
Two technicians should be used to avoid damaging the back door during removal.
5. Support the back door.
6. Remove the back door stays.
7. Remove the door side nuts and the back door assembly.

Installation





Installation is in the reverse order of removal.
- Align the back door. Refer to Adjustments.