Disassembly

TRANSFER CASE


Disassembly

1. Remove adapter case. Disassembly.
2. Remove gear ring assembly. Disassembly.
3. Remove drive pinion assembly. Disassembly.





4. Remove transfer case oil seal with a suitable tool.

CAUTION:
Never damage transfer case.





5. Remove the oil defense.





6. Using a brass rod, tap the gear ring bearing adjusting shim
(transfer case side) evenly from the 2 cutouts on the transfer case to remove the gear ring bearing adjusting shim (transfer case side) and gear ring bearing outer race (transfer case side).
7. Remove air breather hose from transfer case.

CAUTION:
Never damage air breather hose.
8. Remove air breather tube from transfer case.
9. Remove the filler plug from the transfer case, and then remove each gasket.
10. Remove plug from transfer case.