Cylinder Head Assembly

SERVICE DATA AND SPECIFICATIONS (SDS)


Cylinder Head


CYLINDER HEAD






VALVE DIMENSIONS






VALVE GUIDE






VALVE SEAT






VALVE SPRING












Cylinder Head Torque & Sequence

A - Bank 1; B - Bank 2:

Install cylinder head follow the steps below to tighten cylinder head bolts in numerical order as shown in the figure with cylinder head bolts wrench (commercial service tool).

CAUTION:
- If cylinder head bolts reused, check their outer diameters before installation.
- Before installing cylinder head, inspect cylinder head distortion.

a. Apply new engine oil to threads and seat surfaces of cylinder head bolts.

b. Tighten all cylinder head bolts.

Torque : 98.1 N.m (10 kg-m, 72 ft-lb)

c. Completely loosen all cylinder head bolts.

Torque : 0 N.m (0 kg-m, 0 ft-lb)

CAUTION:
In step "c", loosen bolts in the reverse order of that indicated in the figure.

d. Tighten all cylinder head bolts.

Torque : 39.2 N.m (4.0 kg-m, 29 ft-lb)

e. Turn all cylinder head bolts 103 degrees clockwise (angle tightening).

CAUTION:

Check the tightening angle by using the angle wrench [SST: KV10112100 (BT8653-A)] (A). Avoid judgment by visual inspection without.

- Check tightening angle indicated on the angle wrench indicator plate.

f. Turn all cylinder head bolts 103 degrees clockwise again (angle tightening).



Re-usability

Cylinder Head Bolts Outer Diameter









- Cylinder head bolts are tightened by plastic zone tightening method. Whenever the size difference between (C) and (B) exceeds the limit, replace them with new one.

Limit [(C) - (B)] : 0.11 mm (0.0043 in)

- If reduction of outer diameter appears in a position other than (B), use it as (B) point.



Camshaft Bearing Cap Torque & Sequence





Arrow Indicates : Engine Front

Tighten camshaft bracket bolts in the following steps, in numerical order as shown in the figure.

a. Tighten No. 7 to 10 in order as shown.

Torque : 1.96 N.m (0.20 kg-m, 1 ft-lb)

b. Tighten No. 1 to 6 in order as shown.

Torque: 1.96 N.m (0.20 kg-m, 1 ft-lb)

c. Tighten No. 1 to 10 in numerical order as shown.

Torque : 5.88 N.m (0.60 kg-m, 4 ft-lb)

d. Tighten No. 1 to 10 in numerical order as shown.

Torque : 10.4 N.m (1.1 kg-m, 8 ft-lb)



Intake Manifold Torque & Sequence

Specifications



Exhaust Manifold Torque & Sequence

Specifications



Camshaft Gear/Sprocket Torque

Specifications