Removal And Installation

SUNROOF SYSTEM


Removal and Installation


SUNROOF UNIT

CAUTION:
- Always work with a helper.
- When taking sunroof unit out, use shop cloths to protect the seats and trim from damage.
- After installing the sunroof unit and glass lid, be sure to check gap adjustment to ensure there is no malfunction.

Removal
1. Remove headlining. Service and Repair.
2. Remove the sunroof glass lid. Refer to GLASS LID in this section.
3. Remove overhead console bracket.
4. Disconnect the drain hoses.
5. Remove front sunroof bolts.
6. Remove rear sunroof bracket bolts.
7. Remove the side bolts and the sunroof unit.

Installation
1. Position the sunroof frame assembly and install the side bolts.
2. Install the rear brackets.
3. Install the front sunroof frame assembly bolts.
4. Connect drain hoses.
5. Install the overhead console bracket.
6. Install the sunroof glass lid. Refer to GLASS LID in this section.
7. Install headlining. Service and Repair.

GLASS LID

Removal
1. Open sunshade.
2. Ensure glass lid is closed.
3. Remove side cover LH and RH.





4. Remove the screws securing glass lid to the sunroof frame assembly.
5. Remove the glass lid assembly.

NOTE:
- After any adjustment, check sunroof operation and glass lid alignment.
- Handle glass lid with care so not to cause damage.
- For easier installation, mark each point before removal.

Installation
1. Position glass lid to sunroof assembly.
2. Install the glass lid assembly screws. (First tighten left front bolt, then tighten right rear bolt on glass lid to prevent lid from moving while tightening other bolts.)
3. Adjust the glass lid assembly. Procedures
4. Install side cover LH and RH.

WIND DEFLECTOR

Removal
1. Open the sunroof.





2. Remove screws from the left, center, and right side wind deflector holders.
3. Remove the wind deflector from the sunroof frame assembly.

Installation
Installation is in the reverse order of removal.

SUNSHADE

Removal
1. Remove the headlining. Service and Repair.
2. Loosen sunroof frame assembly bolts and remove rear sunroof frame assembly brackets.
3. Lower rear edge of sunroof frame side rails enough for clearance from roof panel.





4. Remove the sunshade stoppers (2 points) from the rear end of the sunroof frame assembly.
5. Remove the sunshade assembly from the rear end of the sunroof frame assembly.

Installation
Installation is in the reverse order of removal.

SUNROOF MOTOR

Removal

CAUTION:
- When removing the sunroof motor, be sure to place the link and wire assembly in the symmetrical and fully closed position.
- Never run the removed motor as a single unit.
1. Position the sunroof assembly in the fully closed position.
2. Remove the roof console assembly. Service and Repair.





3. Disconnect the sunroof motor harness connector (2).
: Vehicle front
4. Remove the sunroof motor screws (3), then remove the sunroof motor (1).

Installation

CAUTION:
Before installing the sunroof motor assembly, be sure to place the link and wire assembly in the symmetrical and fully closed position.





1. Move the sunroof motor (1) laterally little by little so that the gear is completely engaged into the wire on the sunroof unit and the installation surface becomes parallel. Then, secure the motor with screws (3).
:Vehicle front
2. Connect the wire harness connector (2) to the sunroof motor (1).
3. Install the roof console assembly. Service and Repair.
4. Reset the sunroof motor memory. Description Special Repair Requirement Basic Inspection, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special
Repair Requirement"