Part - 2

DISASSEMBLY





30.Remove magnets from oil pan.





31.Disconnect output speed sensor connector (1).

CAUTION:
Do not damage connector.





32.Straighten terminal clip (black arrow) to free output speed sensor harness.





33.Remove bolts (A), (B) and (C) from control valve with TCM.
- White arrow indicates : Front










34.Remove control valve with TCM from transmission case.

CAUTION:
When removing, be careful with the manual valve notch and manual plate height. Remove it vertically.





35.Remove plug (1) with bracket (2) from control valve with TCM.





36.Remove bracket (1) from plug (2).





37.Remove O-ring (1) from plug (2).





38.Remove O-ring from A/T assembly harness connector.





39.Disconnect TCM connectors.

CAUTION:
Do not damage connectors.





40.Remove A/T assembly harness connector from control valve with TCM using suitable tool.





41.Disconnect TCM connector (1) and transmission range switch connector (2).

CAUTION:
Do not damage connectors.
42.Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
a.2WD models





i.Remove tightening bolts (black arrow) for rear extension assembly and transmission case.
- Brackets (1)
- Self-sealing bolts (2)





ii.Tap rear extension assembly with soft hammer.





iii.Remove rear extension assembly (with needle bearing) from transmission case.





b.4WD models
i.Remove tightening bolts (black arrow) for adapter case assembly and transmission case.
- Brackets (1)
- Self-sealing bolt (2)





ii.Tap adapter case assembly using suitable tool.





iii.Remove adapter case assembly (with needle bearing) from transmission case.





iv.Remove gasket from transmission case.





43.Remove bearing race from output shaft.





44.Remove output shaft from transmission case by rotating left and right.





45.Remove parking gear from output shaft.





46.Remove seal rings from output shaft.





47.Remove needle bearing from transmission case.





48.Remove output speed sensor (1) from transmission case.
- Black arrow indicates : Bolt

CAUTION:
- Do not subject it to impact by dropping or hitting it.
- Do not disassemble.
- Do not allow metal filings or any foreign material to get on the sensor's front edge magnetic area.
- Do not place in an area affected by magnetism.





49.Remove reverse brake snap ring using two flat-bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap using a flat-bladed screwdriver, and remove it using a another screwdriver.
50.Remove reverse brake retaining plate from transmission case.
- Check facing for burns, cracks or damage. If necessary, replace the plate.





51.Remove N-spring from transmission case.





52.Remove reverse brake drive plates, driven plates and dish plate from transmission case.
-Check facing for burns, cracks or damage. If necessary, replace the plate.





53.Remove snap ring using suitable tool.





54.Remove spring retainer and return spring from transmission case.





55.Remove seal rings from drum support.