Part 2

DISASSEMBLY

Disassembly

40.Remove A/T assembly harness connector from control valve with TCM using suitable tool.





41.Disconnect TCM connector (1) and transmission range switch connector (2).

CAUTION:
Do not damage connectors.
42.Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
a.2WD models





i.Remove tightening bolts for rear extension assembly and transmission case.
- Bracket (1)
- Bracket (2)
- Self-sealing bolts (3)
- Bolt (A)





ii.Tap rear extension assembly with soft hammer.





iii.Remove rear extension assembly (with needle bearing) from transmission case.
b.4WD models





i.Remove adapter case to transmission case bolts and terminal bracket (2).
- 1: Bolts
- Self-sealing bolt (3)





ii.Tap adapter case assembly using suitable tool.





iii.Remove adapter case assembly (with needle bearing) from transmission case.





iv.Remove gasket from transmission case.





43.Remove bearing race from output shaft.





44.Remove output shaft from transmission case by rotating left and right.





45.Remove parking gear from output shaft.





46.Remove seal rings from output shaft.





47.Remove needle bearing from transmission case.





48.Remove output speed sensor (1) from transmission case.






CAUTION:
- Do not subject it to impact by dropping or hitting it.
- Do not disassemble.
- Do not allow metal filings or any foreign material to get on the sensor's front edge magnetic area.
- Do not place in an area affected by magnetism.





49.Remove reverse brake snap ring using two flat-bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap using a flat-bladed screwdriver, and remove it using a another screwdriver.
50.Remove reverse brake retaining plate from transmission case.
- Check facing for burns, cracks or damage. If necessary, replace the plate.





51.Remove N-spring from transmission case.





52.Remove reverse brake drive plates, driven plates and dish plate from transmission case.
-Check facing for burns, cracks or damage. If necessary, replace the plate.





53.Remove snap ring using suitable tool.





54.Remove spring retainer and return spring from transmission case.





55.Remove seal rings from drum support.





56.Remove needle bearing from drum support edge surface.





57.Remove reverse brake piston from transmission case using compressed air. Oil Channel.

CAUTION:
Care should be taken not to abruptly blow air. It makes the piston incline, and as a result, it becomes hard to disassemble the pistons.





58.Remove D-rings from reverse brake piston.





59.Knock out retaining pin using suitable tool.





60.Remove manual shaft retaining pin using suitable tool.





61.Remove manual plate (with parking rod) from manual shaft.





62.Remove parking rod from manual plate.





63.Remove manual shaft from transmission case.





64.Remove manual shaft oil seals using suitable tool.

CAUTION:
Do not scratch transmission case.





65.Remove detent spring and spacer from transmission case.





66.Remove snap ring from transmission case using suitable tool.





67.Remove servo assembly (with return spring) from transmission case.





68.Remove return spring from servo assembly.





69.Remove O-rings from servo assembly.





70.Remove needle bearing (1) from rear extension (2WD models)
or adapter case (4WD models).





71.Remove parking actuator support from rear extension (2WD
models) or adapter case (4WD models).





72.Remove parking pawl (with return spring) and pawl shaft from rear extension (2WD models) or adapter case (4WD models).





73.Remove return spring (1) from parking pawl (2).





74.Remove rear oil seal from rear extension (2WD models) or adapter case (4WD models) using suitable tool.

CAUTION:
Do not scratch rear extension (2WD models) or adapter case (4WD models).