Operation CHARM: Car repair manuals for everyone.

Service Procedure




1. Replace the exhaust gas sensor with new sensor (Figure 2).
II. Replace the distributor vacuum controller using the following procedures:



1. Disconnect the vacuum hose from the controller.

2. Remove the distributor cap.

3. Remove the rotor head.

4. Remove the three screws 'A' (Figure 3) and pull out the stator and magnet.



5. Remove screw 'B' which is connected to the vacuum controller (Figure 4).

CAUTION: Be careful not to drop the spring washer. When lifting screw 'B', use needle nose pliers.



6. Remove the vacuum controller mounting screw 'C' and then pull out the vacuum controller (Figure 5).



7. Install the new vacuum controller, but do not install mounting screw 'C'.

8. Install and tighten screw 'B'.

9. Reinstall the magnet and stator, then tighten the three mounting screws 'A'.

10. Turn the magnet by sliding the vacuum controller in and out. Check the clearance between magnet and each reluctor tip (Figure 6).
11. If the clearance is not even, adjust the magnet and then re-tighten the screws 'A'.

12. Reinstall vacuum controller mounting screw 'C' and securely tighten.

13. Reinstall the rotor.

14. Reinstall the distributor cap.

15. Reconnect the controller vacuum hose.

16. Check and adjust the ignition timing and idle speed to the specifications below.

M/T- 8~ B.T.D.C. at 700 rpm
A/T- 8~ B.T.O.C. at 700 rpm (Shift lever in D range)

III. Install the campaign completion label next to the Emission Control Information label on the underside of the hood.