Operation CHARM: Car repair manuals for everyone.

Disassembly




1. Before removing transaxle case, remove bolts and plugs shown left.
2. Take off transmission case.




3. Remove position switch.




4. Mesh 4th gear, and then remove reverse idler shaft and reverse idler gear.




5. Remove reverse arm shaft.




6. Remove reverse lever assembly.




7. Remove 5th & Reverse check plug, spring and ball.




8. Remove stopper rings and retaining pins from 5th & Reverse and 3rd & 4th fork rods.
When removing stopper rings, use snap ring remover and installer (J34305).
9. Remove 5th & Reverse and 3rd & 4th fork rods. Then remove forks and brackets.




10. Remove both input and mainshafts with 1st & 2nd fork and fork rod as a set.




11. Remove final drive assembly.




12. Remove reverse check assembly.







13. Remove retaining pin and detach the selector.




14. Remove drain plug for convenience in removing retaining pin which holds striking lever to striking rod.




15. Remove retaining pin and then withdraw striking lever and striking rod.