Brakes and Traction Control: Service and Repair

Fig. 4 CL18B type front disc brake disassembled:

Fig. 5 AD18B type front disc brake disassembled:

Fig. 6 AD18V type front disc brake disassembled:

Brake Pad, Replace

1. Raise and support front of vehicle and remove wheel.
2. Remove lock pin, Figs. 4, 5 and 6, and pivot caliper body upwards.
3. Remove pad retainers, then the pads.
4. Reverse procedure to install. Install inner pad, then pull cylinder body out and install outer pad.

Caliper, Replace

1. Raise and support front of vehicle and remove wheel.
2. Disconnect brake hose from brake tube.
3. Remove caliper attaching bolts, then the caliper assembly from vehicle.
4. Reverse procedure to install.

Caliper Overhaul

1. Separate cylinder body and torque member, Figs. 4, 5 and 6.
2. Remove brake hose, then press out piston with dust seal and retainer ring.
3. Remove piston seal, guide pin and lock pin from torque member.
4. Reverse procedure to assemble.