Manual Transmission

Engine Removal











WARNING:
a. Situate vehicle on a flat and solid surface.
b. Place chocks at front and back of rear wheels.
c. Do not remove engine until exhaust system has completely cooled off. Otherwise, you may burn yourself and/or fire may break out in fuel line.
d. For safety during subsequent steps, the tension of wires should be slackened against the engine.
e. Before disconnecting fuel hose, release fuel pressure from fuel line.
f. Be sure to hoist engine and transmission in a safe manner.
g. For engines not equipped with engine slingers, attach proper slingers and bolts.

CAUTION: When lifting engine, be careful not to strike adjacent parts, especially accelerator wire casing, brake lines, and brake master cylinder. In hoisting the engine, always use engine slingers in a safe manner.

1. Remove engine under cover and hood






2. Drain coolant from both cylinder block drain plugs, and radiator drain cock.
3. Drain engine oil from drain plug of oil pan.
4. Remove vacuum hoses, fuel tubes, wires, harnesses and connectors and so on.
5. Remove front exhaust tubes and propeller shaft.
6. Remove radiator.
7. Remove drive belts, cooling fan and coupling.
8. Remove P/S oil pump, alternator, A/C pump from engine, and starter motor, and clutch operating cylinder.






9. Disconnect A/C tube clamps as shown.






10. Disconnect steering column lower joint.
11. Remove tension rod fixing bolts from both sides.
12. Loosen transverse link bolts on both sides.






13. Set a suitable transmission jack under suspension member.
At this time, hoist engine with engine slinger.

14. Remove suspension member fixing bolts.
15. Remove engine mounting bolts from both sides and then slowly lower transmission jack.






16. Remove engine with transmission as shown.