Assembly - Part 2

c. Place Tools (bridge and gauging cylinder) onto machined gasket surface of side cover. Allow gauging cylinder to drop into output gear bearing race bore until it bottoms. Lock cylinder in place with the thumbscrew.




- You are now measuring dimension "H".

d. Put correct bearing races on the output gear and idler gear bearings, and turn races to seat bearings.




e. Place Tool (output gauging plunger) into the gauging cylinder.




f. Now, place bridge onto machined gasket surface of transmission case and allow gauging plunger to drop onto rear surface of output gear bearing race.




g. Lock gauging plunger in place with thumbscrew. Use feeler gauge to measure gap between gauging cylinder and shoulder of gauging plunger.

Output Shaft Bearing Adjusting Shim:

h. Use feeler gauge reading to select the correct shim(s) from the chart shown.




i. Now, measure for the correct preload shims at the idler gear bearing in the same way. Place bridge onto machined surface of side cover and allow gauging cylinder to drop until it contacts idler bearing race mating surface.




- You are now measuring dimension "K".




j. Lock gauging cylinder in place. Insert Tool (gauging plunger) into gauging cylinder and place bridge onto machined surface of case, so that gauging plunger meets idler bearing race rear surface.




k. Lock gauging plunger in place and use feeler gauge to measure gap between gauging cylinder and gauging plunger.

Idler Gear Bearing Adjusting Shim:

l. Use your measured distance and the chart shown to select correct shim(s) for idler gear bearing preload.




m. Install selected shim(s) and bearing outer races.










30. Move manual lever until parking paw engages idler gear. Measure clearance between parking paw and parking actuator.

If clearance is outside specifications, replace parking pawl.

Example:
When parking pawl with identification letter "E" is used:
Clearance "L" is larger.
-> Replace with parking pawl with identification letter
Clearance "L" is smaller.
-> Replace with parking pawl with identification letter "F".




31. Install side cover and gasket.
Always use new bolts at portions (B) and (C) as they are self-sealing bolts. Apply A.T.F. to thread of other bolts by that fix side cover to transmission case when installing them.

Bolts (A) and (C):
Torque: 19 - 23 N.m (1.9 - 2.3 kg-m, 14 - 17 ft-lb)

Bolts (B) and (D):
Torque: 21 - 23 N.m (2.1 - 2.3 kg-m, 15 - 17 ft-lb)




32. Insert Tool into final drive portion to see if internal parts rotates smoothly. Rotating in direction "B" is slightly harder than in direction "A".

If abnormalities are noted, proceed with the following:
- Disassemble parts to see if they are properly assembled.
- Readjust bearing preloads of final drive, output shaft and idler gear.




33. Adjust brake band.
a. First tighten anchor end pin.

Anchor end pin:
Torque: 4 - 6 N.m (0.4 - 0.6 kg-m, 2.9 - 4.3 ft-lb)

b. Back off anchor end pin "N" turns.
Number of returning revolutions for anchor end pin "N": 5.25 turn
c. Tighten lock nut while holding anchor end pin stationary. Lock nut:

Torque: 31 - 42 N.m (3.2 - 4.3 kg-m, 23 - 31 ft-lb)




34. Install terminal assembly, paying attention to the direction of its hook.




35. Install accumulator and spring.




36. Insert manual valve to control valve body, then assemble them to transmission case.

Bolt (A):
Torque: 3.7 - 5.0 N.m (0.38 - 0.51 kg-m, 2.7 - 3.7 ft-lb)
Other bolts:
Torque: 7 - 9 N.m (0.7 - 0.9 kg-m, 5.1 - 6.5 ft-lb)




- Pay attention to the direction of manual valve groove.




37. Connect harness connectors between terminal assembly and solenoids.



38. Put gasket on transmission case and install valve cover.
Always use new bolts as they are self-sealing bolts.




39. Install control cylinder.




40. Install revolution sensor.




41. Install governor shaft.




42. Install speedometer parts.




43. Pour approx. 2 liters (2 - 1/8 US qt, 1 - 3/4 Imp qt) of automatic transmission fluid into converter housing.

44. Install torque converter to converter housing.
Be careful not to scratch front oil seal.

45. Apply sealant to threads of drain plug and install it in place.
46. Install inhibitor switch to transmission case.
47. Adjust inhibitor switch. Refer to On-vehicle Service.
48. Make sure that manual lever operates smoothly.