Operation CHARM: Car repair manuals for everyone.

Control Linkage Adjustment, Manual A/C

MODE DOOR
1. Move side link with hand and hold mode door in VENT mode.
2. Install mode door motor on heater unit and connect it to main harness.
3. Turn ignition switch to ON.
4. Turn VENT switch ON.
5. Attach mode door motor rod to side link rod holder.
6. Turn DEF switch ON. Check that side link operates at the fully-open position. Also turn VENT switch ON to check that side link operates at the fully-open position.

TEMPERATURE CONTROL CABLE
^ Clamp the cable while pushing cable outer and air mix door lever in direction of arrow.
After positioning control cable, check it operates properly.

INTAKE DOOR
1. Connect intake door motor harness connector before installing intake door motor.
2. Turn ignition switch to ON.
3. Turn REC switch ON.
4. Install intake door motor on intake unit.
5. Install intake door lever.
6. Set intake door rod in REC position and fasten door rod to holder on intake door lever.
7. Check that intake door operates properly when REC switch is turned ON and OFF.

Fresh Vent Door Inspection:




FRESH VENT DOOR
^ Clamp the cable while pushing cable outer and fresh vent shaft in direction of arrow.
After positioning control cable, check it operates properly.

Max. Cold Door Inspection:




MAX. COLD DOOR
1. Connect max. cold door motor harness connector before installing max. cold door motor.
2. Turn ignition switch to ACC.
3. Turn DEF switch ON.
4. Set temperature control lever to full hot position.
5. Install max. cold door motor on heater unit.
6. Attach max. cold door lever to rod holder.
7. Check that max. cold door operates properly when mode switch is turned to VENT and DEF.