Part 1

When installing/assembling needle bearing and bearing race, use the following illustrations as a guide to installation procedures and locations.




1. Install differential lubrication tube and differential gutter to converter housing.




2. Install oil strainer.




3. Install detent spring assembly.




4. Pass parking rod into the hole in the manual plate and then install manual plate on manual shaft.




5. Install band brake servo, retainer and return spring and secure with snap ring.




6. Install reduction gear.
a. Position reduction gear in transmission case so that it meshes with idler gear.
b. Press reduction gear into place using a drift, and install idler gear.

7. Install bearing retainer assembly.




a. Install seal rings onto bearing retainer with great care. Clean the grooves and liberally apply petroleum jelly to hold the rings in place. Otherwise, they could be cut or deformed when the low clutch and carrier assembly are installed.




b. Instal bearing retainer assembly.




8. Install parking pawl and parking shaft.




9. Install spacer and return spring.




10. Install output gear.




11. Temporarily install side cover and gasket.




12. Lubricate low and reverse brake piston seal, then install piston by tapping it evenly with Tool.




13. Install low and reverse brake retainer, and secure with snap ring.
14. Install low and reverse brake driven & drive plates and retaining plate, then secure with snap ring.




15. After low and reverse brake has been completely assembled, measure clearance between snap ring and retainer plate. If measurement exceeds specifications, it can be adjusted by replacing retainer plate with one of a different thickness.

Low and reverse brake clearance:
Standard: 1.2 - 1.6 mm (0.041 - 0.063 in)
Allowable limit: 3.0 mm (0.118 in)

Retaining plate of low & reverse brake: Refer to Specifications and Adjustments. Specifications




- Check low & reverse brake operation using air.




16. Assemble front carrier, rear carrier and low clutch




17. Install carrier set.




18. Install one-way clutch assembly while rotating front carrier with high clutch hub.




19. Remove high clutch hub, and install clutch snap ring




20. Assemble reverse clutch and high clutch.




21. Install reverse and high clutch as a pack.




22. Install brake band and anchor pin. Temporarily tighten anchor bolt by hand.