Removal

POSITION FOR APPLYING LIQUID GASKET

CAUTION:
- After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads.
- When installing sliding parts such as rocker arms, camshafts, chain tensioner and oil seal, be sure to apply new engine oil on their sliding surfaces.
- When tightening cylinder head bolts, intake camshaft sprocket bolts, crankshaft pulley bolt, camshaft bracket bolts, idler sprocket bolts and chain guide bolts, apply new engine oil to thread portions and seat surfaces of bolts.

REMOVAL
1. Release fuel pressure.
2. Remove engine under covers.
3. Remove front R.H. wheel and engine side cover.
4. Drain coolant by removing cylinder block drain plugs and radiator drain cock.
5. Remove radiator.
6. Remove air duct to intake manifold, blow-by pipe, vacuum hoses, fuel hoses, wires, harness, connectors and so on.
7. Remove E.G.R. tube.
8. Remove R.H. ignition coils.





9. Remove intake manifold collector supports.





10. Remove the following hoses:

- Vacuum hose for pressure regulator
- Water hoses for throttle body
- Air hose for IACV-AAC valve
- Canister purge hose
- Blow-by hose

11. Remove intake manifold collector in reverse order of installation.
12. Remove L.H. ignition coils.
13. Remove all spark plugs.





14. Remove I.A.A. unit and heater pipe.





15. Remove injector tube assembly.
16. Remove R.H. V.T.C. solenoid valve.
17. Remove intake manifold in reverse order of installation.
18. Remove drive belts.





19. Remove compressor and alternator.
20. Remove compressor & alternator bracket.
21. Remove idler pulley bracket.
22. Remove oil level gauge guide support.
23. Remove L.H. exhaust manifold in reverse order of installation.





24. Remove power steering oil pump and its bracket.
25. Remove R.H. exhaust manifold in reverse order of installation.





26. Remove R.H. and L.H. rocker covers.





27. Remove R.H. and L.H. upper chain guides.
28. Remove R.H. and L.H. upper front covers.





29. Set No.1 piston at T.D.C. on the compression stroke by rotating crankshaft.





- Rotate crankshaft until mating marks on camshaft sprockets are set in correct position.





30. Remove crankshaft position sensor.





31. Remove R.H. and L.H. chain tensioners.





32. Remove camshaft sprockets and V.T.C. assemblies.





33. Remove R.H. exhaust camshaft, camshaft brackets and rocker arms.





34. Remove L.H. exhaust camshaft, camshaft brackets and rocker arms.





35. Remove cylinder head outside bolts.








36. Remove cylinder heads.

- Cylinder head bolts should be loosened in two or three steps.
- A warped or cracked cylinder head could result from removing in incorrect order.





37. Remove water pipe.





38. Remove water pump pulley and water pump.
39. Remove oil pan.





40. Remove crankshaft pulley.
41. Remove oil strainer.
42. Remove oil filter bracket.





43. Remove front cover, alternator adjusting bar and upper timing chains.





44. Remove chair tensioner
45. Remove chain guides.
46. Remove idler sprockets and lower timing chain.





Note: Check for cracks and excessive wear at roller links. Replace chain if necessary.