Assembly 2

1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer.
- Apply petroleum jelly to thrust washer.




3. Install forward clutch assembly.
- Align teeth of low & reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.




RE4F03V



RL4F03A
4. Install thrust needle bearing on bearing retainer.
- Apply petroleum jelly to thrust bearing.
- Pay attention to direction of thrust needle bearing.





RE4F03V



RL4F03A
5. Install thrust needle bearing on rear internal gear.
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.




6. Hold forward clutch hub and turn overrun clutch hub. Check overrun clutch hub for directions of lock and unlock.
- If not as shown in illustration, check installed direction of forward one-way clutch.




7. Install rear internal gear assembly.
- Align teeth of forward clutch and overrun clutch drive plate.




8. Install needle bearing on rear planetary carrier.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.




9. Install rear sun gear on rear planetary carrier.
- Pay attention to direction of rear sun gear.




10. Install rear planetary carrier on transmission case.




11. Install thrust needle bearing on front planetary carrier.
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.




12. Install low one-way clutch to front planetary carrier by turning it in the direction of the arrow as shown.
13. While holding front planetary carrier, turn low one-way clutch.
Check low one-way clutch for correct directions of lock and unlock.




14. Install front planetary carrier assembly on transmission case.




15. Install snap ring with screwdriver.
- Forward clutch and bearings must be correctly installed for snap ring to fit groove of transmission case.




16. Install needle bearing on front sun gear.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.




17. Install front sun gear on front planetary carrier.




18. Install needle bearing on front sun gear.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.




19. Install high clutch hub on front sun gear.




20. Install needle bearing on high clutch hub.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.




21. Remove paper rolled around input shaft.
22. Install input shaft assembly.
- Align teeth of high clutch drive plates before installing.




23. Install reverse clutch assembly.
- Align teeth of reverse clutch drive plates before installing.