Operation CHARM: Car repair manuals for everyone.

Assembly 3




1. Remove reverse clutch assembly and install needle bearing on high clutch assembly.
- Pay attention to direction of needle bearing.

2. Install reverse clutch assembly.




3. Install anchor end pin, washer and lock nut on transmission case.
4. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.




5. Place bearing race selected in total end play adjustment step on oil pump cover.
- Apply petroleum jelly to bearing race.




6. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.
- Apply petroleum jelly to thrust washer.




7. Install oil pump assembly on transmission case.




8. Tighten oil pump fixing bolts to specified torque.




9. Install O-ring to input shaft.
- Apply ATF to O-ring.




10. Adjust brake band.
a. Tighten anchor end pin to specified torque.

Anchor end pin:
Tightening Torque: 4 - 6 N.m (0.4 - 0.6 kg-m, 2.9 - 4.3 ft-lb)




b. Back off anchor end pin two and a half turns.




c. While holding anchor end pin, tighten lock nut.




11. Apply compressed air to oil holes of transmission case and check operation of brake band.