Operation CHARM: Car repair manuals for everyone.

Service Data and Specifications (SDS)

VEHICLE SPEED WHEN SHIFTING GEARS

Vehicle Speed When Shifting Gears - RL4F03A:






VEHICLE SPEED WHEN PERFORMING LOCK-UP

Vehicle Speed When Performing Lock-up - RL4F03A:






LINE PRESSURE

Line Pressure - RL4F03A:






STALL REVOLUTION

Stall Revolution:






THROTTLE WIRE ADJUSTMENT - RL4F03A -
Throttle wire stroke: 40 - 42 mm (1.57 - 1.65 in.)

CONTROL VALVES

Control Valve Return Springs - RL4F03A:






CLUTCHES AND BRAKES

Clutches And Brakes Part 1:




Clutches And Brakes Part 2:






Clutches And Brake Return Springs

Clutches And Brake Return Springs:






OIL PUMP

Oil Pump:






INPUT SHAFT

Input Shaft:






PLANETARY CARRIER

Planetary Carrier:






FINAL DRIVE
Differential side gear clearance
Clearance between side gear and differential case with washer: 0.1 - 0.2 mm (0.004 - 0.008 in.)

Differential Side Gear Thrust Washers

Differential Side Gear Thrust Washers:






Differential case end play
Differential case end play: 0 - 0.15 mm (0 - 0.0059 in.)

Differential Side Bearing Adjusting Shims

Differential Side Bearing Adjusting Shims:






REDUCTION PINION GEAR
Bearing preload
Reduction pinion gear bearing preload: 0.05 mm (0.0020 in.)

Turning torque
Turning torque of reduction pinion gear: 0.11 - 0.69 N.m (1.1 - 7.0 kg.cm, 0.95 - 6.08 in.lb)

Reduction Pinion Gear Bearing Adjusting Shims

Reduction Pinion Gear Bearing Adjusting Shims:






Table For Selecting Reduction Pinion Gear Bearing Adjusting Shim

Table For Selecting Reduction Pinion Gear Bearing Adjusting Shim:






OUTPUT SHAFT
Seal Ring Clearance

Seal Ring Clearance:






Bearing preload
Output shaft bearing preload: 0.03 - 0.08 mm (0.0012 - 0.0031 in.)


Turning torque
Turning torque of output shaft: 0.25 - 0.88 N.m (2.5 - 9.0 kg.cm, 2.2 - 7.8 in.lb)

Output Shaft Bearing Adjusting Spacers

Output Shaft Bearing Adjusting Spacers:






Table For Selecting Output Shaft Bearing Adjusting Spacer

Table For Selecting Output Shaft Bearing Adjusting Spacer:






BEARING RETAINER
Seal Ring Clearance

Seal Ring Clearance:






TOTAL END PLAY
Total end play: 0.25 - 0.55 mm (0.0098 - 0.0217 in.)


Bearing Race For Adjusting Total End Play

Bearing Race For Adjusting Total End Play:






REVERSE CLUTCH END PLAY
Reverse clutch end play: 0.65 - 1.00 mm (0.0256 - 0.0394 in.)


Thrust Washers For Adjusting Reverse Clutch End Play

Thrust Washers For Adjusting Reverse Clutch End Play:






ACCUMULATOR
O-ring

Accumulator - O-ring:






Return Spring

Return Spring - RL4F03A:






BAND SERVO
Return Spring

Band Servo - Return Spring:






REMOVAL AND INSTALLATION

Removal And Installation: