Assembly 1

1. Install manual shaft components.




a. Install oil seal onto manual shaft.
- Apply ATF to oil seal.
- Wrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission case.
c. Remove masking tape.




d. Push oil seal evenly and install it onto transmission case.




e. Align groove in shaft with drive pin hole, then drive pin into position as shown in figure at left.




f. Install detent spring and spacer.




g. While pushing detent spring down, install manual plate onto manual shaft.




h. Install lock nuts onto manual shaft.

2. Install accumulator piston.

Accumulator Piston O-rings:

a. Install O-rings onto accumulator piston.
- Apply ATF to O-rings.

Free Length Of Return Spring:

b. Install return spring for accumulator (A) onto transmission case.




c. Install accumulator pistons (A), (B), (C) and (D).
- Apply ATF to transmission case.

3. Install band servo piston.




a. Install return springs onto servo piston.




b. Install band servo piston onto transmission case.
- Apply ATF to O-ring of band servo piston and transmission case.
c. Install gasket for band servo onto transmission case.




d. Install band servo retainer onto transmission case.

4. Install rear side clutch and gear components.




a. Place transmission case in vertical position.




b. Slightly lift forward clutch drum assembly. Slowly rotate it clockwise until its hub passes fully over the clutch inner race inside transmission case.




c. Check to be sure that rotation direction of forward clutch assembly is correct.




d. Install thrust washer onto front of overrun clutch hub.
- Apply petroleum jelly to the thrust washer.
- Insert pawls of thrust washer securely into holes in overrun clutch hub.




e. Install overrun clutch hub onto rear internal gear assembly.




f. Install needle bearing onto rear of overrun clutch hub.
- Apply petroleum jelly to needle bearing.




g. Check that overrun clutch hub rotates as shown while holding forward clutch hub.




h. Place transmission case into horizontal position.




i. Install rear internal gear, forward clutch hub and overrun clutch hub as a unit onto transmission case.




j. Install needle bearing onto rear internal gear.
- Apply petroleum jelly to needle bearing.




k. Install bearing race onto rear of front internal gear.
- Apply petroleum jelly to bearing race.
- Securely engage pawls of bearing race with holes in front internal gear.




l. Install front internal gear on transmission case.