Operation CHARM: Car repair manuals for everyone.

Removal And Installation










Removal

CAUTION: When removing the A/T assembly from engine, first remove the crankshaft position sensor (OBD) from the A/T assembly. Be careful not to damage sensor edge.

- Remove crankshaft position sensor (OBD) from A/T assembly.
- Remove exhaust tube.
- Remove fluid charging pipe from A/T assembly.
- Remove oil cooler pipe from A/T assembly.
- Remove control linkage from selector lever.
- Disconnect inhibitor switch and solenoid harness connectors.
- Remove speedometer cable from A/T assembly.
- Plug up openings such as the oil charging pipe hole, etc.
- Remove propeller shaft.
- Insert plug into rear oil seal after removing propeller shaft.
- Be careful not to damage spline, sleeve yoke and rear oil seal, when removing propeller shaft.
- Remove starter motor.
- Remove gusset securing engine to NJ assembly.
- Remove bolts securing torque converter to drive plate.
- Remove the bolts by turning crankshaft.
- Support engine by placing a jack under oil pan.
- Do not place jack under oil pan drain plug.
- Remove transmission from engine.
- Support automatic transmission, while removing it.

Installation




- Drive plate runout

CAUTION: Do not allow any magnetic materials to contact the ring gear teeth.

Maximum allowable runout:

If this runout is out of allowance, replace drive plate with ring gear.




- When connecting torque converter to transmission, measure distance "A" to be certain that they are correctly assembled.

Distance "A":
RE4R01A 26.0 mm (1.024 in) or more
RE4R03A 25.0 mm (0.964 in) or more

- Install converter to drive plate.
- Reinstall any part removed.
- With converter installed, rotate crankshaft several turns to check that transaxle rotates freely without binding.

- Tighten bolts securing transmission.




RE4R01A:




RE4R01A




RE4R03A:




RE4R03A




- Reinstall any part removed.
- Check fluid level in transmission.
- Move selector lever through all positions to be sure that transmission operates correctly.
With parking brake applied, rotate engine at idling. Move selector lever through "N" to "D", to "2", to "1" and to "R". A slight shock should be felt by hand gripping selector each time transmission is shifted.

- Perform road test.