Operation CHARM: Car repair manuals for everyone.

Band Servo Piston Assembly




COMPONENTS

DISASSEMBLY




1. Block one oil hole in OD servo piston retainer and the center hole in OD band servo piston.
2. Apply compressed air to the other oil hole in piston retainer to remove OD band servo piston from retainer.
3. Remove D-ring from OD band servo piston.




4. Remove band servo piston assembly from servo piston retainer by pushing it forward.




5. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, remove E-ring.




6. Remove servo piston spring retainer, return spring C and piston stem from band servo piston.




7. Remove E-ring from band servo piston.




8. Remove servo cushion spring retainer from band servo piston.
9. Remove D-rings from band servo piston.
10. Remove O-rings from servo piston retainer.

INSPECTION




Pistons, retainers and piston stem
- Check frictional surfaces for abnormal wear or damage.




Return springs
- Check for deformation or damage. Measure free length and outer diameter.


ASSEMBLY




1. Install O-rings onto servo piston retainer.
- Apply ATF to O-rings.
- Pay attention to position of each O-ring.




2. Install servo cushion spring retainer onto band servo piston.




3. Install E-ring onto servo cushion spring retainer.




4. Install D-rings onto band servo piston.
- Apply ATF to D-rings.




5. Install servo piston spring retainer, return spring C and piston stem onto band servo piston.




6. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, install E-ring.




7. Install band servo piston assembly onto servo piston retainer by pushing it inward.




8. Install D-ring on OD band servo piston.
- Apply ATF to D-ring




9. Install OD band servo piston onto servo piston retainer by pushing it inward.