Fuel Pump: Service and Repair

REMOVAL
1. Release fuel pressure from fuel line.
2. Remove rear seat back and bottom.
3. Remove inspection hole cover located under rear seat.
4. Disconnect connectors and fuel tubes.




5. Remove lock ring using SST KV999GOO10 (J38879).




6. Remove tube plate assembly, disconnect fuel tubes and electrical connectors.




7. Remove fuel pump by pinching the two (2) tabs together as shown in the figure while lifting out of fuel tank bracket.
If fuel sending unit needs to be removed, pull up large tab on sending unit, opposite the end of the float. The sending unit lifts straight out of fuel tank bracket.

INSTALLATION
- Installation procedure is basically the reverse order of removal.

CAUTION:
- Always replace O-ring with a new one.




- Align parts with alignment marks.
- Tighten lock ring to specified torque.
- After installation, run engine and check for leaks at connections.