Operation CHARM: Car repair manuals for everyone.

Assembly 2






1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer. Apply petroleum jelly to thrust washer.





3. Install forward clutch assembly.
- Align teeth of low & reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.





4. Install bearing race on bearing retainer. Apply petroleum jelly to bearing race.





5. Install needle bearings on rear internal gear.
- Apply petroleum jelly to needle bearings.
- Pay attention to direction of needle bearing.





6. Hold forward clutch hub and turn overrun clutch hub. Check overrun clutch hub for directions of lock and unlock.
- If not as shown in illustration, check installed direction of forward one-way clutch.





7. Install rear internal gear assembly.
- Align teeth of forward clutch and overrun clutch drive plate.





8. Install needle bearing on rear planetary carrier.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.





9. Install rear sun gear on rear planetary carrier.
- Pay attention to direction of rear sun gear.





10. Install rear planetary carrier on transmission case.





11. Install thrust needle bearing on front planetary carrier.
- Apply petroleum jelly to thrust needle bearing.
- Pay affection to direction of thrust needle bearing.





12. Install low one-way clutch to front planetary carrier by turning it in the direction of the arrow as shown.
13. While holding front planetary carrier, turn low one-way clutch. Check low one-way clutch for correct directions of lock and unlock.





14. Install front planetary carrier assembly on transmission case.





15. Install snap ring with screwdriver.
- Forward clutch and bearings must be correctly installed for snap ring to fit groove of transmission case.





16. Install needle bearing on front sun gear.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.





17. Install front sun gear on front planetary carrier.





18. Install needle bearing on front sun gear.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.





19. Install high clutch hub on front sun gear.





20. Install needle bearing on high clutch hub.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.





21. Remove paper roiled around input shaft.
22. Install input shaft assembly.
- Align teeth of high clutch drive plates before installing.





23. Install reverse clutch assembly.
- Align teeth of reverse clutch drive plates before installing.





- When any parts listed in the illustration are replaced, adjust total end play and reverse clutch end play.