Band Servo Piston Assembly

DISASSEMBLY





1. Remove band servo piston fixing bolts.





2. Apply compressed air to oil hole in transmission case to remove O/D servo piston retainer and band servo piston assembly.
- Hold band servo piston assembly with a rag or nylon waste.





3. Apply compressed air to oil hole in O/D servo piston retainer to remove O/D servo piston from retainer.
- Hold O/D band servo piston while applying compressed air.





4. Remove D-ring from O/D servo piston.





5. Remove O-rings from O/D servo piston retainer.





6. Remove band servo piston assembly from servo piston retainer by pushing it forward.





7. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, remove E-ring.





8. Remove O/D servo return spring, band servo thrust washer and band servo piston stem from band servo piston.





9. Remove O-rings from servo piston retainer.





10. Remove D-rings from band servo piston.

INSPECTION
Pistons, retainers and piston stem
- Check frictional surfaces for abnormal wear or damage.

Return springs





- Check for deformation or damage.
- Measure free length and outer diameter.
Inspection standard: Refer to Automatic Transmission/Transaxle; Specifications.

ASSEMBLY





1. Install D-rings to servo piston retainer.
- Apply ATF to D-rings.
- Pay attention to position of each O-ring.





2. Install band servo piston stem, band servo thrust washer, O/D servo return spring and spring retainer to band servo piston.





3. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, install E-ring.





4. Install O-rings to servo piston retainer.
- Apply ATF to O-rings.
- Pay attention to position of each O-ring.





5. Install band servo piston assembly to servo piston retainer by pushing it inward.





6. Install D-ring to O/D servo piston.
- Apply ATF to D-ring.





7. Install O-rings to O/D servo piston retainer.
- Apply ATF to 0-rings.
- Pay attention to position of each O-ring.





8. Install O/D servo piston to O/D servo piston retainer.





9. Install band servo piston assembly and 2nd servo return spring to transmission case.
- Apply ATF to O-ring of band servo piston and transmission case.





10. Install O/D servo piston assembly to transmission case.
- Apply ATF to O-ring of band servo piston and transmission case.





11. Install O/D servo piston retainer to transmission case.
Tightening Torque: 20 - 24 Nm (2 - 2.4 kg.m, 14 - 17 ft. lbs.)