Operation CHARM: Car repair manuals for everyone.

Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub






DISASSEMBLY





1. Remove overrun clutch hub and thrust washer from forward clutch hub.





2. Remove forward clutch hub from rear internal gear.





3. Remove bearing from rear internal gear.





4. Remove thrust washer from rear internal gear.





5. Remove bearing from forward one-way clutch.





6. Remove forward one-way clutch from forward clutch hub.

INSPECTION
Rear internal gear, forward clutch hub and overrun clutch hub





- Check rubbing surfaces for wear or damage.

Bearings and forward one-way clutch





- Check bearings for deformation and damage.
- Check forward one-way clutch for wear and damage.

ASSEMBLY





1. Install forward one-way clutch on forward clutch.
- Take care with the direction of forward one-way clutch.





2. Install bearing on forward one-way clutch.
- Apply petroleum jelly to bearing.





3. Install thrust washer on rear internal gear.
- Apply petroleum jelly to thrust washer.
- Align hooks of thrust washer with holes of rear internal gear.





4. Install bearing on rear internal gear.
- Apply petroleum jelly to bearing.





5. Install forward clutch hub on rear internal gear.
- Check operation of forward one-way clutch. Hold rear internal gear and turn forward clutch hub. Check forward clutch hub for correct locking and unlocking directions.
- If not as shown in illustration, check installation direction of forward one-way clutch.





6. Install thrust washer and overrun clutch hub.
- Apply petroleum jelly to thrust washer.
- Align hooks of thrust washer with holes of overrun clutch hub.
- Align projections of rear internal gear with holes of overrun clutch hub.