Fuel Tank: Service and Repair

REMOVAL
1. Release fuel pressure from fuel line.
Refer to "Fuel Pressure Release".
2. Disconnect battery ground cable.
3. Open fuel filler lid and filler cap.
4. Drain fuel from fuel tank.
5. Remove rear seat cushion. Refer to "Removal and Installation".




6. Remove inspection hole cover located under rear seat.




7. Disconnect electrical connector.




8. Disconnect the quick connectors as follows:
a. Put mating marks on tubes and connectors for correct installation.
b. Hold the sides of the connector, push in tabs, and pull out the tube inserted in the retainer.

CAUTION:
- The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
- Do not use any tools to remove the quick connector.

9. Remove exhaust center tube.




10. From rear left area of fuel tank, remove filler hose, vent hose and evaporation hose.




11. Set a suitable transmission jack under fuel tank.
12. Remove fuel tank mounting band bolts while supporting fuel tank.




13. Lower the fuel tank by 70 to 80 mm (2.76 to 3.15 in), remove the nuts and clips holding the protector, and then remove the protector.
- To remove the clips, use pliers to squeeze the extensions as shown by the arrows in the figure, and then remove the clip from above.

14. Remove fuel tank.

INSTALLATION
To install, reverse the removal procedure. Connect the quick connectors as follows:




- Align mating marks on tubes and connectors for correct installation.
- Align push in tabs with retainer openings.
- Insert tube into the center of the connector until you hear a click.




After connecting quick connector, make sure the connection is firmly made using the following method.
- Pull on the fuel tube and connector to make sure they are firmly connected.
- Start the engine, increase engine speed and verify that there are no leaks.