Operation CHARM: Car repair manuals for everyone.

Road Test

DESCRIPTION





- The purpose of the test is to determine overall performance of A/T and analyze causes of problems.
- The road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
3. Cruise test





- Before road test, familiarize yourself with all test procedures and items to check.
- Conduct tests on all items until specified symptom is found. Troubleshoot items, which check out No Good after road test.

1.CHECK BEFORE ENGINE IS STARTED
1. CHECK O/D OFF INDICATOR LAMP





1. Park vehicle on flat surface.
2. Move selector lever to P position.
3. Turn ignition switch to OFF position. Wait at least 5 seconds.
4. Turn ignition switch to ON position. (Do not start engine.)
5. Does O/D OFF indicator lamp come on for about 2 seconds?
Yes or No
Yes >>GO TO 2.
No >> Stop ROAD TEST. Go to "1. O/D OFF Indicator Lamp Does Not Come On". Symptom Related Diagnostic Procedures

2. CHECK O/D OFF INDICATOR LAMP





Does O/D OFF indicator lamp flicker for about 8 seconds?
Yes or No
Yes >> Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET. Refer to "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) Without Scan Tool
No >>
1. Turn ignition switch to OFF position.
2. Perform self-diagnosis and note NG items.
Refer to "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) Without Scan Tool
3. Go to "2. CHECK AT IDLE".

2. CHECK AT IDLE
1. CHECK ENGINE START





1. Park vehicle on flat surface.
2. Move selector lever to P position.
3. Turn ignition switch to OFF position.
4. Turn ignition switch to START position.
5. Is engine started?
Yes or No
Yes >>GO TO 2.
No >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "2. Engine Cannot Be Started In P and N Position". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

2. CHECK ENGINE START





1. Turn ignition switch to ACC position.
2. Move selector lever to D, 1, 2 or R position.
3. Turn ignition switch to START position.
4. Is engine started?
Yes or No
Yes >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "2. Engine Cannot Be Started In P and N Position". Symptom Related Diagnostic Procedures
Continue ROAD TEST.
No >> GO TO 3.

3. CHECK VEHICLE MOVE





1. Move selector lever to P position.
2. Turn ignition switch to OFF position.
3. Release parking brake.





4. Push vehicle forward or backward.
5. Does vehicle move when it is pushed forward or backward?
6. Apply parking brake.
Yes or No
Yes >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "3. In P Position, Vehicle Moves Forward or Backward When Pushed". Symptom Related Diagnostic Procedures
Continue ROAD TEST.
No >>GO TO 4.

4. CHECK VEHICLE MOVE





1. Start engine.
2. Move selector lever to N position.
3. Release parking brake.
4. Does vehicle move forward or backward?
Yes or No
Yes >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "4. In N Position, Vehicle Moves". Symptom Related Diagnostic Procedures
Continue ROAD TEST.
No >> GO TO 5.

5. CHECK SHIFT LOCK





1. Apply foot brake.





2. Move selector lever to R position.
3. Is there large shock when changing from N to R position?
Yes or No
Yes >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "5. Large Shock N -> R Position". Symptom Related Diagnostic Procedures
Continue ROAD TEST.
No >> GO TO 6.

6. CHECK VEHICLE MOVE





1. Release foot brake for several seconds.
2. Does vehicle creep backward when foot brake is released?
Yes or No
Yes >> GO TO 7.
No >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "6. Vehicle Does Not Creep Backward In R Position". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

7. CHECK VEHICLE MOVE





1. Move selector lever to D, 2 and 1 positions and check if vehicle creeps forward.
2. Does vehicle creep forward in all three positions?
Yes or No
Yes >> Go to "3. CRUISE TEST".
No >> Mark the box on the DIAGNOSTIC WORKSHEET. Go to "7. Vehicle Does Not creep Forward in D, 2 or 1 Position". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

3. CRUISE TEST





- Check all items listed in Parts 1 through 3.

With CONSULT-II
- Using CONSULT-II, conduct a cruise test and record the result.
- Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.





CONSULT-II Setting Procedure





1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located in left side dash panel.
3. Turn ignition switch ON.
4. Touch "START".





5. Touch "A/T".





6. Touch "DATA MONITOR".





7. Touch "MAIN SIGNAL" or "TCM INPUT SIGNALS".
8. See "NUMERICAL DISPLAY", "BARCHART DISPLAY" or "LINE GRAPH DISPLAY".





9. Touch "SETTING" to set recording condition ("AUTO TRIG" or "MANU TRIG") and touch "BACK".
10. Touch "START".





11. When performing cruise test, touch "RECORD".





12. After finishing cruise test part 1, touch "STOP".








13. Touch "STORE" and touch "BACK".





14. Touch "DISPLAY".
15. Touch "PRINT".
16. Check the monitor data printed out.
17. Continue cruise test part 2 and 3.

Cruise Test-Part 1
1. CHECK STARTING GEAR (D1) POSITION
1. Drive vehicle for approximately 10 minutes to warm engine oil and ATF up to operating temperature.
ATF operating temperature: 50 - 80°C (122 - 176°F)
2. Park vehicle on flat surface.
3. Set overdrive control switch to ON position.





4. Move selector lever to P position.
5. Start engine.





6. Move selector lever to D position.





7. Accelerate vehicle by constantly depressing accelerator pedal half-way.
8. Does vehicle start from D?
Read gear position.
Yes or No
Yes >>GO TO 2.
No >> Go to "8. Vehicle Cannot Be Started From D1". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

2. CHECK SHIFT UP (D1 TO D2)





Does A/T shift from D1 to D2 at the specified speed?
Read gear position, throttle opening and vehicle speed.
Yes or No
Yes >> GO TO 3.
No >> Go to "9. A/T Does Not Shift: D1 --> D2 or Does Not Kickdown: D4 -> D2". Continue ROAD TEST.

3. CHECK SHIFT UP (D2 TO D3)





Does A/T shift from D2 to D3 at the specified speed?
Read gear position, throttle opening and vehicle speed.
Yes or No
Yes >>GO TO 4.
No >> Go to "10. A/T Does Not Shift: D2 -> D3". Continue ROAD TEST.

4. CHECK SHIFT UP (D3 TO D4)





Does A/T shift from D3 to D4 at the specified speed?
Read gear position, throttle opening and vehicle speed.
Yes or No
Yes >> GO TO 5.
No >> Go to "11. A/T Does Not Shift: D3 -> D4". Continue ROAD TEST.

5. CHECK LOCK-UP (D4 TO D4 L/U)





Does A/T perform lock-up at the specified speed?
Read vehicle speed, throttle opening when lock-up duty becomes 94%.
Yes or No
Yes >> GO TO 6.
No >> Go to "12. A/T Does Not Perform Lock-up". Continue ROAD TEST.

6. CHECK HOLD LOCK-UP
Does A/T hold lock-up condition for more than 30 seconds?
Yes or No
Yes >> GO TO 7.
No >> Go to "13. A/T Does Not Hold Lock-up Condition"

7. CHECK SHIFT DOWN (D4 L/U TO D4)





1. Release accelerator pedal.
2. Is lock-up released when accelerator pedal is released?
Yes or No
Yes >> GO TO 8.
No >> Go to "14. Lock-up Is Not Released". Continue ROAD TEST.

8. CHECK SHIFT DOWN (D4 TO D3)





1. Decelerate vehicle by applying foot brake lightly.
2. Does engine speed return to idle smoothly when A/T is shifted from D4 to D3?
Read gear position and engine speed.
Yes or No
Yes >>
1. Stop vehicle.
2. Go to "Cruise Test-Part 2".
No >> Go to "15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3)". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

Cruise Test-Part 2
1. CHECK STARTING GEAR (D1) POSITION





1. Confirm overdrive control switch is in ON position.
2. Confirm selector lever is in D position.
3. Accelerate vehicle by half throttle again.
4. Does vehicle start from D1?
Read gear position.
Yes or No
Yes >>GO TO 2.
No >> Go to "16. Vehicle Does Not Start From D1". Continue ROAD TEST.

2. CHECK SHIFT UP AND SHIFT DOWN (D3 TO D4 TO D2)





1. Accelerate vehicle to 80 km/h (50 MPH) as shown in illustration.
2. Release accelerator pedal and then quickly depress it fully.
3. Does A/T shift from D4 to D2 as soon as accelerator pedal is depressed fully? Read gear position and throttle opening.
Yes or No
Yes >> GO TO 3.
No >> Go to "9. A/T Does Not Shift: D1 --> D2 or Does Not Kickdown: D4 -> D2". Continue ROAD TEST.

3. CHECK SHIFT UP (D2 TO D3)





Does A/T shift from D2 to D3 at the specified speed?
Read gear position, throttle opening and vehicle speed.
Yes or No
Yes >>GO TO 4.
No >> Go to "10. A/T Does Not Shift: D2 -> D3". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

4. CHECK SHIFT UP (D3 TO D4) AND ENGINE BRAKE





Release accelerator pedal after shifting from D2 to D3.
Does A/T shift from D3 to D4 and does vehicle decelerate by engine brake?
Read gear position, throttle opening and vehicle speed. Yes or No
Yes >>
1. Stop vehicle.
2. Go to "Cruise Test-Part 3".
No >> Go to "11. A/T Does Not Shift: D3 -> D4". Continue ROAD TEST.

Cruise Test-Part 3
1. VEHICLE SPEED (D4) POSITION





1. Confirm overdrive control switch is in ON position.
2. Confirm selector lever is in D position.
3. Accelerate vehicle using half-throttle to D4.








4. Release accelerator pedal.
5. Set overdrive control switch to OFF position while driving in D4.
6. Does A/T shift from D4 to D3 (O/D OFF)?
Read gear position and vehicle speed.
Yes or No
Yes >>GO TO 2.
No >> Go to "17. A/T Does Not Shift: D4 -> D3 When Overdrive Control Switch ON -> OFF". Symptom Related Diagnostic Procedures
Continue ROAD TEST.

2. CHECK ENGINE BRAKE





Does vehicle decelerate by engine brake?
Yes or No
Yes >> GO TO 3.
No >> Go to "15. Engine Speed Does Not Return To Idle (Light Braking D4 --> D3)". Continue ROAD TEST.

3. CHECK SHIFT DOWN (D3 TO D2)





1. Move selector lever from D to 2 position while driving in D3 (O/D OFF).
2. Does A/T shift from D3 (O/D OFF) to 2(2)?
Read gear position.
Yes or No
Yes >>GO TO 4.
No >> Go to "18. A/T Does Not Shift: D3 -> 2(2), When Selector Lever D --> 2 Position". Continue ROAD TEST.

4. CHECK ENGINE BRAKE





Does vehicle decelerate by engine brake?
Yes or No
Yes >> GO TO 5.
No >> Go to "15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3)". Continue ROAD TEST.

5. CHECK SHIFT DOWN (22 TO 11)





1. Move selector lever from 2 to 1 position while driving in 22.
2. Does A/T shift from 22 to 11 position?
Read gear position.
Yes or No
Yes >> GO TO 6.
No >> Go to "19. A/T Does Not Shift: 2(2) -> 1 When Selector Lever 2 -> 1 Position". Continue ROAD TEST.

6. CHECK ENGINE BRAKE





Does vehicle decelerate by engine brake?
Yes or No
Yes >>
1. Stop vehicle.
2. Perform self-diagnosis. Refer to "TCM SELF DIAGNOSTIC PROCEDURE (NO TOOLS)".
No >> Go to "20. Vehicle Does Not Decelerate By Engine Brake". Continue ROAD TEST.