Part 2

8. Install check ball to the adapter plate.





9. Install reverse shift fork to the reverse coupling sleeve.
10. Install reverse fork rod to the reverse shift fork.
11. Using a pin punch [6 mm (0.24 inch) dia.] to tap the retaining pin into the reverse shift fork.

CAUTION: Retaining pins are not reusable. Never reuse them.





12. Install interlock pin and interlock plunger to the adapter plate.





13. Install 1st - 2nd shift fork to the 1st - 2nd coupling sleeve.
14. Install 1st - 2nd fork rod to the 1st - 2nd shift fork.
15. Using a pin punch [6 mm (0.24 inch) dia.] to tap the retaining pin into the 1st - 2nd shift fork.

CAUTION: Retaining pins are not reusable. Never reuse them.





16. Install 3rd - 4th shift fork to the 3rd - 4th coupling sleeve.
17. Install 3rd - 4th fork rod (reversal side) to the 3rd - 4th shift fork.
18. Using a pin punch [6 mm (0.24 inch) dia.] to tap the retaining pin into the 3rd - 4th shift fork (reversal side).

CAUTION: Retaining pins are not reusable. Never reuse them.





19. Install interlock pin and check ball to the adapter plate.





20. Install 3rd - 4th fork rod to the adapter plate.
21. Install 3rd - 4th fork rod bracket to the 3rd - 4th fork rod.
22. Using a pin punch [6 mm (0.24 inch) dia.] to tap the retaining pin into the 3rd - 4th fork rod bracket.

CAUTION: Retaining pins are not reusable. Never reuse them.





23. Install check ball, check ball spring into the adapter plate, apply genuine anaerobic liquid gasket or equivalent to the check ball plug threads, and tighten check ball plug to the specified torque.





24. Install 3rd - 4th control lever to the adapter plate, and then tighten mounting bolts to the specified torque.

CAUTION: Make sure the top and bottom are oriented correctly.





25. Install check ball, check ball spring into the adapter plate, apply genuine anaerobic liquid gasket or equivalent to the check ball plug threads, and tighten check ball plug to the specified torque.





26. Install striking rod to the adapter plate.
27. Install striking lever to the striking rod.
28. Using a pin punch [6 mm (0.24 inch) dia.] to tap the retaining pin into the striking lever.

CAUTION: Retaining pins are not reusable. Never reuse them.





29. Install magnet to the adapter plate.
30. Install baffle plate to the adapter plate, and then tighten mounting bolts to the specified torque.

Case Components





1. Install counter front bearing to the transmission case.
2. Install oil gutter to transmission case.





3. Apply genuine anaerobic liquid gasket or equivalent to the transmission case adapter plate mounting surface as shown in the figure.

CAUTION: Complete remove all moisture and oil, etc., from the transmission case and adapter plate mounting surfaces.





4. Place the adapter plate in the transmission case, using soft hammer to tap the adapter plate to install it into the transmission case.





5. Install snap ring to main drive gear bearing, using snap ring pliers.

CAUTION: Snap rings are not reusable. Never reuse them.





6. Tighten baffle plate mounting nut to the specified torque.





7. Apply multi-purpose grease to the lip of the front cover oil seal. Using a drift, to install oil seal approx. 8.55 - 9.55 mm (0.336 - 0.376 inch) above from the front cover edge surface.
Tool number: KV38102100 (J25803-01)

CAUTION:
^ Front cover oil seals are not reusable. Never reuse them.
^ When installing, do not incline the front cover oil seal.





8. Install front cover gasket and front cover to the transmission case.

CAUTION: Gasket is not reusable, Never reuse them.

9. Temporary tightening 2 bolts in the positions shown in the figure.





10. Temporary tightening remaining 9 bolts, tighten bolts to the specified torque.

CAUTION: Four bolts pointed by arrows in the figure are not reusable.





11. Tighten bolts to the specified torque in order as shown on the figure.





12. Install washer to the withdrawal lever ball pin and then install it to front cover. Tighten withdrawal lever ball pin to the specified torque.
13. Install rear extension oil gutter to rear extension, and then tighten bolt to specified torque.
14. Install reverse idler shaft, reverse idler needle bearing, reverse idler gear, and reverse idler thrust washer to the adapter plate.





15. Apply multi-purpose grease to the striking rod oil seal lip, and then using the drift to install striking rod oil seal.
Tool number: ST35291000 (-)

CAUTION:
^ Striking rod oil seal are not reusable. Never reuse them.
^ When installing, do not incline the striking rod oil seal.





16. Apply multi-purpose grease to the lip of the rear oil seal. Using a drift to install rear oil seal. 1.2 - 2.2 mm (0.047 - 0.87 inch) above from the rear extension edge surface.
Tool number: ST33400001 (J26082)

CAUTION:
^ Rear oil seal are not reusable. Never reuse them.
^ When installing, do not incline the rear oil seal.





17. Apply genuine anaerobic liquid gasket or equivalent to the adapter plate rear extension mounting surface as shown in the figure.

CAUTION: Completely remove all moisture, oil, etc., from the adapter plate and rear extension mounting surfaces.





18. Install rear extension to the adapter plate and then tighten mounting bolts to the specified torque in order as shown on the figure.
19. Install control lever housing to the rear extension and then tighten mounting bolts to the specified torque.









20. Install return spring plunger and return spring into the rear extension, apply genuine anaerobic liquid gasket or equivalent to the return spring plug threads, and then tighten return spring plug to the specified torque.

CAUTION: The right and left return springs and return spring plungers are different, so make sure they are installed correctly.





21. Install shift check pin as a one unit with the control bracket to rear extension and then tighten mounting bolts to the specified torque.
22. Install plunger to the rear extension, and then screwing neutral position switch and back-up lamp switch to the rear extension with 1-2 pitches. Apply genuine anaerobic liquid gasket or equivalent to the switch threads, and tighten switch to the specified torque.





23. Install retaining pin into the control rod, using a pin punch [6 mm (0.24 inch) dia.].

CAUTION: Retaining pins are not reusable. Never reuse them.





24. Install check ball and check select spring into the rear extension.





25. Install rear extension upper cover gasket and rear extension upper cover to rear extension.

CAUTION:
^ Rear extension upper cover gaskets are not reusable. Never reuse them.
^ Avoid tangling check select spring.

26. Tighten rear extension upper cover bolts to the specified torque in order as shown on the figure.