Assembly (3)

Assembly (3)





1. Install anchor end pin and lock nut on transaxle case.
2. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.





3. Place bearing race selected in total end play adjustment step on oil pump cover.

NOTE: Apply petroleum jelly to bearing race.

4. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.

NOTE: Apply petroleum jelly to thrust washer.





5. Install oil pump assembly, baffle plate and gasket on transaxle case.
6. Tighten oil pump bolts to the specified torque.





7. Install new O-ring to input shaft.

NOTE: Apply ATF to new O-ring.





8. Adjust brake band.
a. Tighten anchor end pin to the specified torque using suitable tool.
Anchor end pin: Refer to "BRAKE BAND".
b. Back off anchor end pin two and a half turns.
c. While holding anchor end pin, tighten lock nut.
Lock nut: Refer to "BRAKE BAND".





9. Apply compressed air to oil holes of transaxle case and check operation of brake band.





10. Install final drive assembly on transaxle case.





11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to "Components".





12. Install new O-ring on differential oil port of transaxle case.





13. Install converter housing on transaxle case.





NOTE: Apply locking sealant to mating surface of converter housing. Refer to "Recommended Chemical Products and Sealants".

NOTE: Tighten converter housing bolts to the specified torque. Refer to "Components".





14. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.





b. Install new O-rings on accumulator piston.

NOTE: Apply ATF to new O-rings.

Accumulator piston O-rings: Refer to "O-RING"





c. Install accumulator pistons and return springs on transaxle case.

NOTE: Apply ATF to inner surface of transaxle case.

Return springs: Refer to "RETURN SPRING".





15. Install new lip seals for band servo oil holes on transaxle case.

NOTE: Apply petroleum jelly to new lip seals.





16. Install L & R oil tube and oil sleeve. Tighten L & R oil tube bolts to the specified torque. Refer to "Components".





17. Install control valve assembly.
a. Insert manual valve into control valve assembly.

NOTE: Apply ATF to manual valve.





b. Set manual shaft in Neutral position.
c. Install control valve assembly on transaxle case while aligning manual valve with manual plate.
d. Pass solenoid harness through transaxle case and install terminal body on transaxle case by pushing it.
e. Install stopper ring to terminal body.
f. Tighten bolts I, X and O.








Bolt length. number and location





18. Install oil pan.
a. Attach a magnet to oil pan.
b. Install new oil pan gasket on transaxle case.
c. Install oil pan on transaxle case.

NOTE:
^ Always replace oil pan bolts as they are self-sealing bolts.
^ Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.

d. Tighten oil pan bolts and drain plug to the specified torque. Refer to "Components".





19. Install Park/Neutral Position (PNP) switch.
a. Set manual shaft in P position.
b. Temporarily install Park/Neutral Position (PNP) switch on manual shaft.
c. Move selector lever to N position.





d. Use a 4 mm (0.16 inch) pin for this adjustment.
i. Insert the pin straight into the manual shaft adjustment hole.
ii. Rotate Park/Neutral Position (PNP) switch until the pin can also be inserted straight into hole in Park/Neutral Position (PNP) switch.
e. Tighten Park/Neutral Position (PNP) switch fixing bolts. Refer to "Components".
f. Remove pin from adjustment hole after adjusting Park/Neutral Position (PNP) switch.





20. Install A/T fluid charging pipe and fluid cooler tube to transaxle case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to "Components".





21. Install torque converter.
a. Pour ATF into torque converter.

NOTE:
^ Approximately 1 liter (1 - 1/8 US qt. 7/8 Imp qt) of fluid is required for a new torque converter.
^ When reusing old torque converter, add the same amount of fluid as was drained.





b. Install torque converter while aligning notches of torque converter with notches of oil pump.





c. Measure distance "A" to check that torque converter is in proper position.
Distance A: 14 mm (0.55 inch) or more