Part 1

Assembly (2)





1. Remove transaxle housing and differential gear assembly from transaxle case.
2. Install U/D clutch assembly.





3. Install new seal rings in U/D gear assembly.

NOTE:
^ Do not reuse seal rings.
^ Apply ATF to seal rings.

4. Install U/D gear assembly.





5. Install thrust needle roller bearing and thrust bearing race in U/D gear assembly.

NOTE: Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.

a. Make sure that measurement "E" is within the specifications.
Specification "E": 1.269 - 1.645 mm (0.0500 - 0.0648 inch)





NOTE: "E" is the height between the edge of the transaxle case and the roller part of thrust needle roller bearing.





b. If measurement "E" is outside the specification, replace "T" with a one that has applicable thickness. Refer to "U/D GEAR ASSEMBLY".

CAUTION: When adjusting "T", use "S" of thickness 0.81 mm (0.32 inch).

c. If all of "T" do not fit "E" within the specifications, replace "S" with a one that has applicable thickness. Refer to "U/D RR PLANETARY RING GEAR SUB ASSEMBLY".

CAUTION: When adjusting "S", use "T" of thickness 0.80 mm (0.31 inch).





d. Make sure that measurement "E" is within specifications.





6. Install new manual valve oil seal into transaxle case until it is flush with the transaxle case face, using Tool.
Tool number: ST33061000 (J-8107-2)

NOTE:
^ Do not reuse manual valve oil seal.
^ Apply ATF to manual valve oil seal.





7. Install spring guide sleeve and torsion spring No.2 in transaxle case.
8. Tighten spring guide sleeve and torsion spring No.2 torx bolt to specified torque. Refer to "Components".





9. Install parking lockpin sub assembly.





10. Install parking lock pawl bracket and parking lock pawl.





11. Install parking lock pawl shaft and torsion spring No.1.





12. Install manual detent spring sub assembly.








13. Temporary tightening the bolts.





14. Install parking lock rod sub assembly.





15. Install manual valve lever sub assembly connect parking lock rod sub assembly to it.





16. Connect manual detent spring sub assembly to manual valve lever sub assembly using a flat-bladed screwdriver and.





17. Tighten manual detent spring sub assembly bolts to specified torque. Refer to "Components".





18. Install U/D brake apply tube sub assembly using a soft hammer.

CAUTION: Be careful not to damage U/D brake apply tube sub assembly.





19. Tighten tube clamp bolts to specified torque. Refer to "Components".





20. Install oil reservoir plate in transaxle case.
21. Tighten oil reservoir plate bolts to specified torque. Refer to "Components".





22. Install oil strainer sub assembly in transaxle case.
23. Tighten oil strainer sub assembly bolt to specified torque. Refer to "Components".





24. Install differential gear assembly.








25. Install new differential side oil seal into transaxle housing as specified using Tool.
Tool number: ST33400001 (J-26082)
Distance: 14.8 - 15.8 mm (0.583 - 0.622 inch)

NOTE:
^ Do not reuse differential side oil seal.
^ Apply ATF to differential side oil seal.





26. Install new thrust roller bearing in transaxle housing using Tool.
Tool number :ST30720000 (J-25405)

NOTE: Do not reuse thrust roller bearing.





27. Install oil cleaner magnets on oil reservoir plate.





28. Install oil reservoir plate in transaxle housing.
29. Tighten oil reservoir plate bolts to specified torque. Refer to "Components".





30. Install differential gear lube apply tube using a soft hammer.

CAUTION: Be careful not to bend or damage differential gear lube apply tube.





31. Tighten tube clamp bolt to specified torque. Refer to "Components".





32. Install new governor apply gasket.

NOTE:
^ Do not reuse governor apply gasket.
^ Apply petroleum jelly to governor apply gasket.

33. Install new seal ring.

NOTE:
^ Do not reuse seal ring.
^ Apply ATF to seal ring.





34. Apply silicone RTV to transaxle housing as shown in illustration. Refer to "Recommended Chemical Products and Sealants".

CAUTION: Complete remove all moisture, oil and sealant, etc. From transaxle housing and transaxle case.





35. Install transaxle housing in transaxle case.








36. Tighten transaxle housing bolts to specified torque. Refer to "Components".

NOTE: Do not reuse seal bolt.





37. Install new oil seal into oil pump assembly until it is flush with oil pump face using Tool.
Tool number: ST30720000 (J-25405)

NOTE:
^ Do not reuse oil seal.
^ Apply ATF to oil seal.





38. Install thrust washer and one-way clutch outer race sub assembly in oil pump assembly.

NOTE: Apply petroleum jelly to thrust washer.





39. Check the distance of "B".
"B": 51.09 - 51.71 mm (2.0114 - 2.0358 inch)

CAUTION: If the distance is out of standards, adjust within standards again.





40. Place oil pump assembly through the input shaft in horizontal position, and align the bolt holes of the oil pump assembly with transaxle case. Lightly press oil pump assembly.

CAUTION: Be careful not to drop one-way clutch outer race sub assembly.








41. Tighten oil pump assembly bolts to specified torque. Refer to "Components".





42. Set a dial indicator as shown, move the input shaft and measure the end play.
End play: 0.188 - 0.570 mm (0.0074 - 0.00224 inch)





If end play is out of standards, select another thrust bearing race. Refer to "FORWARD AND DIRECT CLUTCH ASSEMBLY".





43. Remove transaxle case cover.
44. Apply silicone RTV to transaxle case cover as shown in illustration. Refer to "Recommended Chemical Products and Sealants".





45. Install transaxle case cover in transaxle case.