Part 2

Disassembly





51. Remove parking lock pawl shaft and torsion spring No.1.





52. Remove parking lock pawl bracket and parking lock pawl.





53. Remove parking lockpin sub assembly.





54. Remove spring guide sleeve and torsion spring No.2.





55. Remove manual valve oil seal, using a flat blade screwdriver.

CAUTION: Be careful not to damage transaxle case.

NOTE: Do not reuse oil seal.





56. Remove thrust needle roller bearing and thrust bearing race from U/D gear assembly.





57. Remove U/D gear assembly.
58. Remove seal rings from U/D gear assembly.





59. Remove U/D clutch assembly.





60. Remove anchor bolt.





61. Remove U/D brake band assembly.

CAUTION: Be careful not to damage transaxle case.





62. Remove U/D RR planetary carrier assembly and thrust bearing races.





63. Remove U/D RR planetary ring gear sub assembly.
64. Remove thrust needle roller bearing adjust shims and thrust bearing race from U/D RR planetary ring gear sub assembly.





65. Remove snap ring, using suitable snap ring pliers.





66. Remove U/D brake damper assembly.
67. Remove O-rings from U/D brake damper assembly.

NOTE: Do not reuse O-rings.





68. Remove U/D brake piston assembly and compression spring.
69. Remove O-ring from U/D brake piston assembly.

NOTE: Do not reuse O-rings.











70. Remove transaxle case cover bolts from transaxle case.





71. Remove the transaxle case cover using a soft hammer.

CAUTION: Be careful not to damage transaxle case cover.





72. Remove transaxle case cover.





73. Remove governor apply gaskets from transaxle case.

NOTE: Do not reuse gaskets.





74. Remove tube clamp.





75. Remove transaxle lube apply tube, using a suitable tool.

CAUTION:
^ Be careful not to bend or damage transaxle lube apply tube.
^ Be careful not to damage transaxle case.





76. Remove forward and direct clutch assembly.
77. Remove thrust bearing race, thrust needle roller bearing and seal ring from forward and direct clutch assembly.

NOTE: Do not reuse seal ring.





78. Remove planetary sun gear sub assembly and thrust needle roller bearings.








79. Measure the inner diameter of planetary sun gear sub assembly bushing, using a suitable bore gauge.

CAUTION: Measure at different places and take an average. If it is greater than the maximum, replace it with a new planetary sun gear sub assembly.

Standard: 22.200 - 22.226 mm (0.8740 - 0.8750 inch)
Allowable limit: 22.276 (0.8770 inch)





80. Remove RR planetary ring gear assembly.
81. Remove thrust needle roller bearing and thrust bearing race from RR planetary ring gear assembly.





82. Remove planetary gear assembly.
83. Remove thrust bearing race from planetary gear assembly.





84. Measure the inner diameter of planetary gear assembly bushing, using a suitable bore gauge

CAUTION: Measure at different places and take an average. If it is greater than the maximum, replace it with a new planetary gear assembly.

Standard: 30.056 - 30.082 mm (1.1833 - 1.1843 inch)
Allowable limit: 30.132 (1.1863 inch)





85. Remove thrust bearing.





86. Remove snap ring, using flat blade screwdriver.





87. Remove 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates.
^ INSPECTION
^ Check that the sliding surface of discs are not worn and burnt. If necessary, replace them.

CAUTION: Replace new discs by soaking them at least 2 hours in A/T fluid.





88. Remove FR planetary ring gear assembly with one-way clutch No.2.





89. Make sure that the FR planetary ring gear assembly should turn freely counterclockwise and should lock clockwise.





90. Remove snap ring, using a flat blade screwdriver.





91. Remove return spring.





92. While pushing the piston by hand, apply compressed air (4 kgf/cm2) into the oil passage of transaxle case as shown and remove 1st and reverse brake piston.





93. Remove O-rings from 1st and reverse brake piston.

NOTE: Do not reuse O-rings.





94. Remove thrust bearing and thrust bearing race from counter drive gear sub assembly.





95. Remove snap ring, using suitable snap ring pliers.





96. Remove counter drive gear sub assembly.








97. Remove differential side oil seal from transaxle case and transaxle housing, using a suitable tool.

CAUTION: Be careful not to scratch transaxle case and transaxle housing.

NOTE: Do not reuse oil seals.





98. Remove outer race and adjust shim from transaxle case, using Tool.
Tool number: ST30612000 (J-25742-2)





99. Remove thrust roller bearing from transaxle housing, using Tool.
Tool number: ST33290001 (J-34286)

NOTE: Do not reuse thrust roller bearing.