Removal and Replacement

FRONT DOOR GLASS AND REGULATOR




Removal and Installation

REMOVAL
1. Remove the front door finisher. Refer to "FRONT DOOR".
2. Remove 2 hole covers over glass bolts.




3. Operate the power window main switch to raise/lower the door window until the glass bolts can be seen.
4. Remove the glass bolts.
5. Remove the inside seal.




6. While holding the door window, raise it at the rear end to pull the glass out of the sash toward the outside of the door.




7. Remove the bolts and the module assembly.
8. Disconnect the harness connector for the module assembly, and unclip the harness from the back.

INSPECTION AFTER REMOVAL




Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
- Wire wear
- Regulator deformation
- Grease condition for each sliding part

The arrows in the figure show the application points of the body grease.

INSTALLATION
1. Install the harness and connect the harness connector to the module assembly.
2. Install the module assembly. Refer to "Removal and Installation".
3. Install the glass from outside to insure that it is in both the front and rear glass channels. Tighten glass bolts to the specified torque.

Glass bolts : 5.2 - 7.0 Nm (0.53 - 0.71 kg-m, 46 - 61 in-lb)

4. Install door finisher. Refer to "FRONT DOOR".

FITTING INSPECTION
- Check that the glass is securely fit into the glass run groove.
- Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to the sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide rail bolts, and glass and guide rail bolts to correct the glass position.

SETTING AFTER INSTALLATION

Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).
- Removal and installation of the regulator.
- Removal and installation of the motor from the regulator.
- Removal and installation of the glass.
- Removal and installation of the glass run.

Resetting
After installing each component to the vehicle, perform the following procedure to reset the limit switch.
1. Raise the glass to the top position.




2. While pressing and holding the reset switch, lower the glass to the bottom position.
3. Release the reset switch. Verify that the reset switch returns to the original position, and then raises the glass to the top position.

CAUTION: Do not operate the glass automatically to raise the glass to the top dead center position.