Rear Door Window Regulator: Service and Repair

REAR DOOR GLASS AND REGULATOR




Removal and Installation

REMOVAL
1. Remove the rear door finisher. Refer to "REAR DOOR".




2. Operate the power window switch to raise/lower the door window until the glass bolts can be seen.
3. Remove the inside seal.
4. Remove the glass bolts, and place the glass on the inner bottom of the panel.




5. Remove the bolts and the regulator and guide channel from the panel.
6. Disconnect the connector for the regulator assembly.




7. Remove the partition sash from the glass run.
8. Remove the partition sash bolt (lower) and screw (upper) to remove the sash.
9. Remove the glass from the inside of the panel.




10. Remove the partition glass from the panel.

INSPECTION AFTER REMOVAL




Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
- Gear wear
- Regulator deformation
- Spring damage
- Grease condition for each sliding part

The arrows in the figure show the application points of the grease "Dow Corning Moly Coat SK 623".

INSTALLATION
Installation is in the reverse order of removal.
1. Install the partition glass in the panel.
2. Install the partition sash. Refer to "Removal and Installation".
3. Connect the harness connector to the regulator assembly and install the regulator and guide channel. Refer to "Removal and Installation".
4. Install the glass from outside to ensure that it is in both the front and rear glass channels. Tighten glass bolts to the specified torque.

Glass bolts : 4.3 - 5.9 Nm (0.44 - 0.60 kg-m, 38 - 52 in-lb)

5. Install the rear door finisher. Refer to "REAR DOOR".

FITTING INSPECTION
- Check that the glass is securely fit into the glass run groove.
- Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide rail bolts, and glass and carrier plate bolts to correct the glass position.