Operation CHARM: Car repair manuals for everyone.

Adjustment (2)

Adjustment (2)








When any parts listed are replaced, adjust total end play and reverse clutch end play.

TOTAL END PLAY





^ Measure clearance between reverse clutch drum and needle bearing for oil pump cover.
^ Select proper thickness of bearing race so that end play is within specifications.





1. Measure dimensions K and L and then calculate dimension J.





a. Measure dimension K.





b. Measure dimension L.
c. Calculate dimension J.
J: Distance between oil pump fitting surface of transmission case and needle bearing mating surface of high clutch drum
J = K - L





2. Measure dimension M.





a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension M.
M: Distance between transmission case fitting surface and needle bearing on oil pump cover
M1: Indication of gauge





c. Measure thickness of straightedge.
M = M1 - t
3. Adjust total end play T3.
T3 = J - M
Total end play T3: 0.25 - 0.55 mm (0.0098 - 0.0217 inch)
^ Select proper thickness of bearing race so that total end play is within specifications.
Bearing races: Refer to BEARING RACE FOR ADJUSTING TOTAL END PLAY

REVERSE CLUTCH END PLAY





^ Measure clearance between oil pump cover and thrust washer for reverse clutch drum.
^ Select proper thickness of thrust washer so that end play is within specifications.





1. Measure dimensions O and P and then calculate dimension N.





a. Place thrust washer on reverse clutch drum.





b. Measure dimension O.
c. Measure dimension P.
d. Calculate dimension N.
N: Distance between oil pump fitting surface of transmission case and thrust washer on reverse clutch drum
N = O - P





2. Measure dimensions R and S and then calculate dimension Q.





a. Measure dimension R.





b. Measure dimension S.
c. Calculate dimension Q.
Q: Distance between transmission case fitting surface and thrust washer mating surface
Q = R - S
3. Adjust reverse clutch end play T4.
T4 = N - Q
Reverse clutch end play: 0.65 - 1.00 mm (0.0256 - 0.0394 inch)
^ Select proper thickness of thrust washer so that reverse clutch end play is within specifications.
Thrust washer: Refer to THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH END PLAY