Assembly (2)

Assembly (2)





1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer.
^ Apply petroleum jelly to thrust washer.





3. Install forward clutch assembly.
^ Align teeth of low & reverse brake drive plates before installing.
^ Make sure that bearing retainer seal rings are not spread.





4. Install thrust needle bearing on bearing retainer.
^ Apply petroleum jelly to thrust bearing.
^ Pay attention to direction of thrust needle bearing.





5. Install thrust needle bearing on rear internal gear.
^ Apply petroleum jelly to thrust needle bearing.
^ Pay attention to direction of thrust needle bearing.





6. Hold forward clutch hub and turn overrun clutch hub.
Check overrun clutch hub for directions of lock and unlock.
^ If not as shown in illustration, check installed direction of forward one-way clutch.





7. Install rear internal gear assembly.
^ Align teeth of forward clutch and overrun clutch drive plate.





8. Install needle bearing on rear planetary carrier.
^ Apply petroleum jelly to needle bearing.
^ Pay attention to direction of needle bearing.





9. Install rear sun gear on rear planetary carrier.
^ Pay attention to direction of rear sun gear.





10. Install rear planetary carrier on transmission case.





11. Install thrust needle bearing on front planetary carrier.
^ Apply petroleum jelly to thrust needle bearing.
^ Pay attention to direction of thrust needle bearing.





12. Install low one-way clutch to front planetary carrier by turning it in the direction of the arrow as shown.
13. While holding front planetary carrier, turn low one-way clutch. Check low one-way clutch for correct directions of lock and unlock.





14. Install front planetary carrier assembly on transmission case.





15. Install snap ring with screwdriver.
^ Forward clutch and bearings must be correctly installed for snap ring to fit groove of transmission case.





16. Install needle bearing on front sun gear.
^ Apply petroleum jelly to needle bearing.
^ Pay attention to direction of needle bearing.





17. Install front sun gear on front planetary carrier.





18. Install needle bearing on front sun gear.
^ Apply petroleum jelly to needle bearing.
^ Pay attention to direction of needle bearing.





19. Install high clutch hub on front sun gear.





20. Install needle bearing on high clutch hub.
^ Apply petroleum jelly to needle bearing.
^ Pay attention to direction of needle bearing.





21. Remove paper rolled around input shaft.
22. Install input shaft assembly.
^ Align teeth of high clutch drive plates before installing.





23. Install reverse clutch assembly.
^ Align teeth of reverse clutch drive plates before installing.