Assembly (4)

Assembly (4)





1. Install final drive assembly on transmission case.





2. Install oil tube on converter housing.





3. Install O-ring on differential oil port of transmission case.





4. Install converter housing on transmission case.
^ Apply locking sealant to mating surface of converter housing.





5. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.





b. Install O-rings on accumulator piston.
^ Apply ATF to O-rings.
Accumulator piston O-rings: Refer to O-RING.





c. Install accumulator pistons and return springs on transmission case.
Apply ATF to inner surface of transmission case.
Return springs: Refer to RETURN SPRING.








6. Install lip seals for band servo oil holes on transmission case.
^ Apply petroleum jelly to lip seals.





7. Install control valve assembly.
a. Insert manual valve into control valve assembly.
^ Apply ATF to manual valve.





b. Pass solenoid harness through transmission case and install terminal body on transmission case by pushing it.
c. Install stopper ring to terminal body.





d. Tighten bolts A, B and C.
Torque: 7 - 9 Nm (0.7 - 0.9 kg-m, 6 - 78 inch lbs.)





Bolt length number and location





8. Install oil pan.
a. Attach magnet to oil pan.





b. Install new oil pan gasket on transmission case.
c. Install oil pan on transmission case.
^ Always replace oil pan bolts as they are self-sealing bolts.
^ Tighten the bolts in a criss-cross pattern to prevent dislocation of gasket.
d. Tighten drain plug to specified torque.





9. Install PNP switch.
a. Set manual shaft in P position.
b. Temporarily install PNP switch on manual shaft.
c. Move selector lever to N position.





d. Use a 4 mm (0.157 inch) pin for this adjustment.
1. Insert the pin straight into the manual shaft adjustment hole.
2. Rotate PNP switch until the pin can also be inserted straight into hole in PNP switch.
e. Tighten PNP switch fixing bolts.
f. Remove pin from adjustment hole after adjusting PNP switch.





10. Install oil charging pipe and oil cooler tube to transmission case.





11. Install torque converter.
a. Pour ATF into torque converter.
^ Approximately 1 liter (1 - 1/8 US qt, 7/8 Imp qt) of fluid is required for a new torque converter.
^ When reusing old torque converter, add the same amount of fluid as was drained.





b. Install torque converter while aligning notches of torque converter with notches of oil pump.





c. Measure distance A to check that torque converter is in proper position.
Distance A: 21.1 mm (0.831 inch)