Operation CHARM: Car repair manuals for everyone.

Adjustment (2)

Adjustment (2)
When any parts listed below are replaced, adjust total end play and reverse clutch end play.





TOTAL END PLAY





^ Measure clearance between reverse clutch drum and needle bearing for oil pump cover.
^ Select proper thickness of bearing race so that end play is within specifications.





1. Measure dimensions and "K" and "L" then calculate dimension "J".





a. Measure dimension "K".





b. Measure dimension "L".
c. Calculate dimension "J".
"J": Distance between oil pump fitting surface of transaxle case and needle bearing mating surface of input shaft assembly (high clutch drum).
J = K - L





2. Measure dimension "M".
a. Place bearing race and needle bearing on oil pump assembly.





b. Measure dimension "M".
"M": Distance between transaxle case fitting surface of oil pump cover and needle bearing on oil pump cover.
"M1": Indication of gauge





c. Measure thickness of straightedge "t".
M = M1 - t
3. Adjust total end play "T1".
T1=J-M
Total end play "T1": Refer to AT-346, "Total End Play". Total End Play
^ Select proper thickness of bearing race so that total end play is within specifications. Refer to "Parts Information" for bearing race selection.

REVERSE CLUTCH END PLAY





^ Measure clearance between oil pump cover and thrust washer for reverse clutch drum.
^ Select proper thickness of thrust washer so that end play is within specification.





1. Measure dimensions "O" and "P", and then calculate dimension "N".





a. Place thrust washer on reverse clutch drum.
b. Measure dimension "O".





c. Measure dimension "P".
d. Calculate dimension "N".
"N": Distance between oil pump fitting surface of transaxle case and thrust washer on reverse clutch drum.
N = O - P





2. Measure dimensions "R" and "S", and then calculate dimension "Q".





a. Measure dimension "R".





b. Measure dimension "S".
c. Calculate dimension "Q".
"Q": Distance between transaxle case fitting surface and thrust washer mating surface.
Q = R - S
3. Adjust reverse clutch end play "T2".
T2 = N - Q
Reverse clutch end play: Refer to AT-346, "Reverse Clutch End Play". Reverse Clutch End Play
^ Select proper thickness of thrust washer so that reverse clutch end play is within specifications. Refer to "Parts Information" for thrust washer selection.