Manual Shaft

Manual Shaft

AT-257 Components:

REMOVAL

1. Remove detent spring from transaxle case.

2. Drive out retaining pin of manual plate using the pin punch.

3. Pull out retaining pin (2) of parking rod plate (1) using nippers.

4. Pull out retaining pin (1) of manual shaft using nippers.

5. Remove parking rod plate (with parking rod) (3) from manual shaft (1).
6. Remove parking rod from parking rod plate (3).
7. Remove manual plate (2) from manual shaft (1).
8. Draw out manual shaft (1) from transaxle case.

9. Remove manual shaft oil seal from transaxle case using a flat-bladed screwdriver.

CAUTION: Be careful not to scratch transaxle case.

INSPECTION
Check component parts, and replace if damaged or worn.

INSTALLATION

1. Drive manual shaft oil seal into transaxle case using a drift [commercial service tool: 22 mm (0.87 in) dia.].

CAUTION:
^ Do not reuse manual shaft oil seal.
^ Apply ATF to outer surface of manual shaft oil seal.

2. Install parking rod to parking rod plate.

3. Insert manual shaft (1) to transaxle case, and install manual plate (2) to manual shaft (1).
4. Install parking rod plate (with parking rod) (3) to manual shaft (1).

5. Align groove of manual shaft and hole of transaxle case using a pin punch A [commercial service tool: 2 mm (0.08 in) dia.].
6. Drive retaining pin of manual shaft into transaxle case using Tool B.
Tool number: ST23540000 (J-25689-A)

CAUTION: Do not reuse retaining pin.

7. Set parking rod plate (1) onto manual shaft, and drive retaining pin (2) of parking rod plate (1).
Tool number: ST23540000 (J-25689-A)

CAUTION: The retaining pin end should protrude approximately 3 mm (0.12 in) (B) from the outer surface of parking rod plate (1).

8. Set manual plate (1) onto manual shaft, and drive retaining pin (2) of manual plate (1).
Tool number: ST23540000 (J-25698-A)

CAUTION: The retaining pin end should protrude approximately 3 mm (0.12 in) (B) from the outer surface of manual plate (1).

9. Install detent spring on transaxle case.
10. Tighten detent spring fitting bolt to the specified torque. Refer to "COMPONENTS".