Operation CHARM: Car repair manuals for everyone.

Final Drive

Disassembly and Assembly

DISASSEMBLY





1. Remove differential side bearing inner race (clutch housing side) (1) using Tool (A) and suitable tool.
Tool number: ST33061000 (J-8107-2)
2. Remove speedometer drive gear.





3. Remove final gear bolts (1), and then separate the final gear (2) from differential case.





4. Remove differential side bearing inner race (transaxle case side) (1) using suitable tool (A).





5. Remove lock ring (1) from differential case.
6. Remove pinion mate shaft, pinion mate gears, side gears and thrust washer from differential case.

INSPECTION AFTER DISASSEMBLY

Gear, Washer, Shaft and Case





^ Check side gears, thrust washer, pinion mate shaft, pinion mate gears, lock ring and differential case. If necessary, replace with a new one.

Bearing





Check for bearing damage and rough rotation. If necessary, replace with a new one.

CAUTION: When replacing tapered roller bearing, replace outer and inner races as a set.

ASSEMBLY
1. Install pinion mate shaft, pinion mate gears, side gears and thrust washer into differential case.





2. Install lock ring (1) onto differential case.

CAUTION: Make sure that lock ring is securely installed in the groove.

3. Install final gear into differential case, and tighten final gear bolts to specification.
4. Install speedometer drive gear onto differential case.





5. Press-fit the differential side bearing inner race (clutch housing side) onto the differential case using suitable tool (A).





6. Press-fit the differential side bearing inner race (transaxle case side) onto the differential case using suitable tool (A).