Disassembly

COUNTER SHAFT AND GEAR


Disassembly

1. Remove 3rd counter gear with the following procedure.





a. Set a puller [Commercial service tool] to 3rd counter gear.
b. Remove the parts below together with 3rd counter gear from counter shaft with a pressing machine.

- Counter rear bearing inner race
- 4th counter gear thrust washer
- 4th counter gear
- 4th needle bearing
- 4th gear bushing
- 4th inner baulk ring
- 4th synchronizer cone
- 4th outer baulk ring
- 3rd-4th synchronizer hub assembly
- 3rd outer baulk ring
- 3rd synchronizer cone
- 3rd inner baulk ring

CAUTION:
Never drop counter shaft.
2. Remove 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th coupling sleeve from 3rd-4th synchronizer hub.
3. Remove 3rd needle bearing from counter shaft.
4. Remove 3rd gear bushing with the following procedure.





a. Set a puller [Commercial service tool] to 3rd gear bushing.
b. Remove 3rd gear bushing from counter shaft with a pressing machine.

CAUTION:
- Never use oil hole of 3rd gear bushing when press out.
- Never drop counter shaft.