Transmission Assembly (2)

ASSEMBLY


Assembly (2)

1. Remove paper rolled around bearing retainer.





2. Install thrust washer on bearing retainer.

CAUTION:
Align pawls of thrust washer with holes of bearing retainer.





3. Install forward clutch assembly and overrun clutch assembly (1) into transaxle case.

CAUTION:
- Align teeth of low and reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.





4. Install needle bearing (1) on bearing retainer.

CAUTION:
Be careful with the direction of needle bearing.





5. Install thrust washer (1) on overrun clutch hub (2).

CAUTION:
Align pawls of thrust washer (1) with holes of overrun clutch hub (2).





6. Install overrun clutch hub (1) into forward clutch drum.

CAUTION:
Align teeth of overrun clutch drive plates before installing.





7. Hold forward clutch hub, and check that rear internal gear locks when tried to rotate counterclockwise.

CAUTION:
If rear internal gear rotates counterclockwise, check installation direction of forward one-way clutch.





8. Install needle bearing (1) on rear internal gear (2).

CAUTION:
Be careful with the direction of needle bearing (1).





9. Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.

CAUTION:
Align teeth of forward clutch drive plates before installing.





10. Install needle bearing (1) on rear planetary carrier (2).

CAUTION:
Be careful with the direction of needle bearing (1).





11. Install rear sun gear on rear planetary carrier.

CAUTION:
Be careful with the direction of rear sun gear.





12. Install rear planetary carrier in transaxle case.
13. Install needle bearing (1) on front planetary carrier (2).






CAUTION:
Be careful with the direction of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it in the direction of unlock.





15. Check that low one-way clutch rotates counterclockwise around front planetary carrier. Then try to turn it clockwise and check that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a set into transaxle case.





17. Install snap ring into transaxle case using a flat-bladed screwdriver.
18. Install needle bearing (1) on front sun gear (2).






CAUTION:
Be careful with the direction of needle bearing (1).
19. Install front sun gear on front planetary carrier.





20. Install needle bearing on front sun gear.

CAUTION:
Be careful with the direction of needle bearing.





21. Install high clutch hub on front sun gear.
22. Install needle bearing on high clutch hub.






CAUTION:
Be careful with the direction of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch drum).





24. Install input shaft assembly (high clutch assembly) (1).

CAUTION:
Align teeth of high clutch drive plates before installing.















25. Install reverse clutch assembly.

CAUTION:
Align teeth of reverse clutch drive plates before installing.