System Specifications

CYLINDER BLOCK










PISTON, PISTON RING, AND PISTON PIN














CONNECTING ROD






CRANKSHAFT






MAIN BEARING














CONNECTING ROD BEARING
















Main Bearing Cap





Install the lower cylinder block.
- Apply Silicone RTV Sealant to positions as shown.
- Use Genuine Silicone RTV Sealant, or equivalent. Refer to Fluid Type Specifications.






CAUTION:
After the Silicone RTV Sealant is applied, the lower cylinder block installation must be finished within 5 minutes.

NOTE:
Cylinder block and lower cylinder block are machined together. Neither of them can be replaced separately.







Tighten lower cylinder block bolts in the numerical order as shown and according to the following steps:

a. Apply new engine oil to threads and seat surfaces of the bolts.
b. Tighten bolts No. 11 - 22 only in the order as shown, to specification below.

Step 1, bolts 11 - 22 only : 25.1 N.m (2.6 kg-m, 19 ft-lb)

c. Tighten bolts No. 1 - 10 only in the order as shown, to specification below.

Step 2, bolts 1 - 10 only : 39.2 N.m (4.0 kg-m, 29 ft-lb)

d. Tighten bolts No. 1 - 10 only in the order as shown, to specification below.








Crankshaft Pulley

Tighten to initial specifications:

Crankshaft bolt : 42.1 N.m (4.3 kg-m, 31 ft-lb)







Apply a paint mark on the front cover, mating with any one of six easy to recognize stamp marks on bolt flange.

Turn crankshaft pulley bolt another 60� to 66� degrees [Target: 60� degrees].
Check vertical mounting angle with movement of one stamp mark.