Disassembly And Assembly

STARTER MOTOR


Disassembly and Assembly


DISASSEMBLY





1. Set the starter motor assembly (2) onto a suitable tool using a soft cloth as shown.
2. Remove the terminal "M" nut (A) from terminal "M" (1).





3. Disconnect terminal "M" connector (1).





4. Remove the two magnet switch assembly screws (A) and remove the magnet switch assembly (1).

CAUTION:
Magnet switch assembly (1) may pop out from starter motor assembly (2) while loosening magnet switch assembly screws.

ASSEMBLY





1. Install magnet switch assembly (3) onto starter motor assembly
(1).
- Pull rod (5) of magnet switch assembly (3) should be engaged with shift lever (4) as shown.

CAUTION:
- Do not damage the sliding surface (2) of magnet switch assembly (3).
- Do not leave any dirt on the sliding surface (2) of the magnet switch assembly (3).
- Confirm the terminal location.





2. Tighten the two magnet switch assembly screws (A) to specification.
- Magnetic switch assembly (1)
- Starter motor assembly (2)

Magnet switch assembly screws (A) : 5.9 N.m (0.6 kg-m, 8 lb-ft)





3. Connect the terminal "M" connector and tighten terminal "M" nut
(A) to specification.
- Starter motor assembly (2)

CAUTION:
The connector for terminal "M" (1) may rotate easily while tightening terminal "M" nut (A). Hold the connector in place while tightening terminal "M" nut (A).

Terminal "M" nut (A) : 10.8 N.m (1.1 kg-m, 15 ft-lb)