Disassembly

MAINSHAFT AND GEAR


Disassembly






1. Before disassembling, measure the end play of 1st and 2nd main gears.

End play standard value : Refer to End Play.






2. Remove snap ring.
3. Remove C-ring holder and then remove mainshaft C-ring.





4. Press out mainshaft rear bearing, 6th main gear adjusting shim, and 6th main gear using Tool and a puller.

Tool number : ST33052000 ( - )

5. Remove 5th-6th mainshaft spacer.





6. Press out 4th main gear and 5th main gear using Tool and a puller.

Tool number : ST33052000 ( - )

7. Remove 4th main gear adjusting shim.
8. Remove 3rd-4th mainshaft spacer.





9. Press out 3rd main gear and 2nd main gear using Tool (A) and a puller (B).

Tool number : KV40105020 ( - )

10. Remove 2nd needle bearing.





11. Press out 2nd main gear bushing, 1st-2nd synchronizer hub assembly, 1st main gear, 1st needle bearing, 1st main gear bushing, and reverse main gear using Tool (A).

Tool number : KV40105020 ( - )