Removal And Installation

STEERING COLUMN


Removal and Installation


REMOVAL

Hole Cover Seal, Hole Cover and Lower Shaft Assembly
1. Set wheels to the straight-ahead position.





- Steering gear (2)
2. Remove lower side bolt (A) of lower shaft assembly (1).





3. Remove bolt (A) and nut (B) of column upper joint (2), then remove lower shaft assembly (1).
4. Loosen herbie clip, then remove hole cover seal from hole cover.
5. Remove nuts of hole cover, and then remove clamp and hole cover from dash panel.

Steering Column Assembly
1. Set wheels to the straight-ahead position.
2. Remove driver air bag module. Removal And Installation.
3. Remove steering wheel. Removal and Replacement.
4. Remove instrument side mask (LH). Exploded View.
5. Remove instrument lower cover (LH). Exploded View.





6. Remove knee protector bolts, then remove knee protector (1). Exploded View.
7. Remove steering column cover (upper and lower). Exploded View.
8. Remove combination switch and spiral cable. Service and Repair.
9. Disconnect each switch connector installed to steering column assembly, and then disconnect harness from steering column assembly.





- Lower shaft assembly (1)
10. Remove bolt (A) and nut (B) of column upper joint (2).
11. Remove steering column assembly and nuts, then remove steering column assembly.

INSPECTION AFTER REMOVAL

Hole Cover Seal, Hole Cover and Lower Shaft Assembly
Check each part of hole cover seal, hole cover and steering column and lower shaft assembly for damage or other malfunctions. Replace if necessary.

Steering Column Assembly
- Check each part of steering column assembly for damage or other malfunctions. Replace entire steering column assembly if any parts are damaged.





- Measure the length (L) as shown if vehicle has been involved in a minor collision. Replace steering column assembly if outside the specifications.

Steering column length (L) : Refer to Specifications

- Measure steering column rotating torque using Tool. Replace steering column assembly if outside the standard.










- Check tilt and telescopic mechanism operating range (L1), (L2) as shown.






INSTALLATION

Steering Column Assembly
Installation is in the reverse order of removal.

Hole Cover Seal, Hole Cover and Lower Shaft Assembly
Installation is in the reverse order of removal.
- When installing lower shaft assembly to steering gear assembly, follow the procedure listed below.
- Set rack of steering gear in the neutral position.

NOTE:
To get the neutral position of rack, turn gear sub-assembly and measure the distance of inner socket, and then measure the intermediate position of the distance.





- Align rear cover cap projection (A) with the marking position (B) of gear housing assembly.
- Install slit part of lower shaft assembly (C) aligning with the projection (A) of rear cover cap (1). Make sure that the slit part of lower shaft assembly (C) is aligned with both the projection (A) of rear cover cap (1) and the marking position (B) of gear housing assembly.
- Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground when removing steering gear assembly. Check wheel alignment. Front Suspension Assembly.