Reverse Idler Shaft And Gears

REVERSE IDLER SHAFT AND GEARS


Disassembly and Assembly


DISASSEMBLY





1. Remove reverse output gear (1).





2. Remove snap ring (1).





3. Remove reverse baulk ring (1) and return spring (2).





4. Remove snap ring (1), lock washer (2), reverse input gear (3) and washer.





5. Remove needle bearings (1) from reverse idler shaft.
6. Remove washer from reverse idler shaft.

INSPECTION AFTER DISASSEMBLY

Shaft and Gear
Check the following items. Replace reverse output gear, snap ring, reverse baulk ring, return spring, needle bearing, reverse idler shaft, spacer, reverse input gear, and lock washer as a set, if necessary.
- Damage, peeling, bend, uneven wear, and distortion of shaft
- Excessive wear, damage, and peeling of gear

Bearing
Check damage and rotation of bearing. Replace reverse output gear, snap ring, reverse baulk ring, return spring, needle bearing, reverse idler shaft, spacer, reverse input gear, and lock washer as a set, if necessary.

ASSEMBLY
Assembly is in the reverse order of disassembly. Disassembly And Assembly.

CAUTION:
- Do not reuse snap ring.
- Make sure that snap ring is securely installed in the groove.