Front Door: Service and Repair

DOOR


Removal and Installation


FRONT DOOR

CAUTION:
- When removing and installing the front door assembly, support the door with a jack and cloth to protect the door and body.
- When removing and installing front door assembly, be sure to carry out the fitting adjustment. Adjustments.
- After installing, apply touch-up paint onto the head of the hinge nuts.
- Check the hinge rotating part for lubrication. If necessary, apply "body grease".
- Operate with two workers, because of its heavy weight.
- Check front door open/close operation after installation.

Removal
1. Remove dash side finisher. Body Side Trim.
2. Disconnect the front door harness connectors.
3. Remove the front door harness grommet, and then remove the harness from the front pillar.





4. Remove the check link bolt from the front pillar.

Front door check link bolt 14.7 N.m (1.5 kg-m, 11 ft-lb)





5. Remove the front door hinge nuts (a) and the door assembly (1).

Front door hinge nuts 24.5 N.m (2.5 kg-m, 18 ft-lb)

Installation
Installation is in the reverse order of removal.

REAR DOOR

CAUTION:
- When removing and installing the rear door assembly, support the door with a jack and cloth to protect the door and body.
- When removing and installing rear door assembly, be sure to carry out the fitting adjustment. Adjustments.
- After installing, apply touch-up paint onto the head of the hinge nuts.
- Check the hinge rotating part for poor lubrication. If necessary, apply "body grease".
- Operate with two workers, because of its heavy weight.
- Check rear door open/close operation after installation.

Removal





1. Remove the rear door harness grommet.





2. Disconnect the rear door harness connector.





3. Remove the check link bolt from the center pillar.

Rear door check link bolt 14.7 N.m (1.5 kg-m, 11 ft-lb)





4. Remove the rear door hinge nuts (a) and the door assembly (1).

Rear door hinge nuts 24.5 N.m (2.5 kg-m, 18 ft-lb)

Installation
Installation is in the reverse order of removal.