Disassembly

TRANSFER CASE

Disassembly

1.Remove transfer cover mounting bolts.





2.Lightly tap position (A) of transfer cover with a plastic hammer to remove transfer cover.

CAUTION:
When tapping of transfer cover, be sure to tap the back of cover.
3.Remove transfer case oil seal (right and left).
4.Remove ring gear shaft assembly. Disassembly.
NOTE:
When the ring gear shaft removed, the following parts are simultaneously removed:
- Spacer (right and left)
- Ring gear bearing adjusting shim (right and left)
- Outer race of ring gear bearing (right and left)
5.Remove drive pinion assembly from transfer case. Disassembly.





6.Tap the outer races of pinion bearing (front and rear) from transfer case with a brass rod to remove outer races of pinion bearing (front and rear).

CAUTION:
Never damage transfer case.
7.Remove drive pinion adjusting shim.
8.Remove dowel pin.

CAUTION:
Never remove dowel pin, if it is not necessary to replace.
9.Remove the filler plug and drain plug from the transfer case, and then remove each gasket.
10.Remove oil defense from transfer cover.
11.Perform inspection after disassembly. Inspection.