Compressor Hose Assembly Replacement
TOOLS REQUIREDJ 39400-A Halogen Leak Detector
REMOVAL PROCEDURE
1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging.
2. Remove the compressor hose assembly bolt (1) and the washer (2).
3. Remove the compressor hose assembly from the compressor.
4. Remove the sealing washers.
5. Remove the compressor hose assembly from the accumulator.
6. Remove the O-ring seal and discard.
7. Remove the lower radiator hose.
8. Remove the compressor hose assembly from the condenser.
9. Remove the O-ring seal and discard.
INSTALLATION PROCEDURE
1. Install a new O-ring seal.
Coat the O-ring seal with 525 viscosity refrigerant oil.
NOTE: Refer to Fastener Notice in Service Precautions.
2. Install the compressor hose assembly to the condenser. Refer to Compressor Sealing Washers Replacement.
Tighten
Tighten the hose to 28 N.m (21 lb ft).
3. Install the lower radiator hose.
4. Install a new O-ring seal.
Coat the O-ring with 525 viscosity refrigerant oil.
5. Install the compressor hose assembly to the accumulator.
Tighten
Tighten the hose to 48 N.m (35 lb ft).
6. Install the sealing washers.
7. Install the compressor hose assembly to the compressor.
8. Install the compressor hose assembly washer (2) and the bolt (1).
Tighten
Tighten the bolt to 33 N.m (24 lb ft)
9. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
10. Leak test the fittings components using the J 39400-A