Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Generator and Engine Lift Front Bracket Removal
6. Engine Mount Strut and Engine Lift Bracket Removal
7. Engine Mount Strut and A/C Compressor Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Valve Rocker Arm Cover Removal - Left
11. Valve Rocker Arm Cover Removal - Right
12. Intake Manifold Removal - Upper
13. Intake Manifold Removal - Lower
14. Air Injection Check Valve Removal
15. Exhaust Manifold Removal - Left
16. Exhaust Manifold Removal - Right
17. Water Outlet Removal
18. Valve Rocker Arm and Push Rod Removal
19. Valve Lifter Removal
20. Water Pump Removal
21. Cylinder Head Removal - Left
22. Cylinder Head Removal - Right
23. Oil Pan Removal
24. Oil Pump Removal
25. Oil Pump Drive Removal
26. Crankshaft Front Oil Seal Removal
27. Engine Front Cover Removal
28. Timing Chain and Sprocket Removal
29. Camshaft Removal
30. Piston, Connecting Rod, and Bearing Removal
31. Crankshaft Rear Oil Seal Removal
32. Crankshaft and Bearing Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Engine Block Assemble
38. Crankshaft and Bearing Clean and Inspect
39. Crankshaft Balancer Clean and Inspect
40. Engine Flywheel Clean and Inspect
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Clean and Inspect
43. Piston and Connecting Rod Assemble
44. Camshaft and Bearings Clean and Inspect
45. Timing Chain and Sprocket Clean and Inspect
46. Valve Lifter Clean and Inspect
47. Valve Rocker Arm and Push Rod Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Clean and Inspect
54. Oil Pump Assemble
55. Engine Front Cover Clean and Inspect
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Intake Manifold Clean and Inspect - Lower
59. Intake Manifold Clean and Inspect - Upper
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Thread Repair
63. Service Prior to Assembly
64. Camshaft Bearing Installation
65. Crankshaft and Bearing Installation
66. Crankshaft Rear Oil Seal Installation
67. Piston, Connecting Rod, and Bearing Installation
68. Camshaft Installation
69. Timing Chain and Sprocket Installation
70. Engine Front Cover Installation
71. Crankshaft Front Oil Seal Installation
72. Oil Pump Drive Installation
73. Oil Pump Installation
74. Oil Pan Installation
75. Cylinder Head Installation - Left
76. Cylinder Head Installation - Right
77. Water Pump Installation
78. Valve Lifter Installation
79. Valve Rocker Arm and Push Rod Installation
80. Intake Manifold Installation - Lower
81. Intake Manifold Installation - Upper
82. Valve Rocker Arm Cover Installation - Left
83. Valve Rocker Arm Cover Installation - Right
84. Water Outlet Installation
85. Exhaust Manifold Installation - Left
86. Exhaust Manifold Installation - Right
87. Air Injection Check Valve Installation
88. Oil Filter Adapter Installation
89. Oil Level Indicator and Tube Installation
90. Engine Mount Strut and Generator Bracket Installation
91. Engine Mount Strut and Engine Lift Bracket Installation
92. Engine Mount Strut and A/C Compressor Bracket Installation
93. Drive Belt Tensioner Installation
94. Engine Flywheel Installation
95. Crankshaft Balancer Installation