Overhaul Procedure Steps

ENGINE OVERHAUL

RPO KC4 - Cooling System Engine Oil

In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Mount Strut and A/C Compressor Bracket Removal
6. Engine Mount Strut and Engine Lift Bracket Removal
7. Generator and Engine Lift Front Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Engine Oil Cooler Removal - With RPO KC4
10. Oil Filter Adapter Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Water Outlet and Engine Coolant Thermostat Removal
14. Valve Rocker Arm Cover Removal - Left
15. Valve Rocker Arm Cover Removal - Right
16. Intake Manifold Removal - Upper
17. Intake Manifold Removal - Lower
18. Valve Rocker Arm and Push Rod Removal
19. Valve Lifter Removal
20. Water Pump Removal
21. Cylinder Head Removal - Left
22. Cylinder Head Removal - Right
23. Oil Pan Removal
24. Oil Pump Removal
25. Oil Pump Drive Removal
26. Crankshaft Front Oil Seal Removal
27. Engine Front Cover Removal
28. Timing Chain and Sprocket Removal
29. Camshaft Removal
30. Piston, Connecting Rod, and Bearing Removal
31. Crankshaft Rear Oil Seal Removal
32. Crankshaft and Bearing Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Engine Block Assemble
38. Crankshaft and Bearing Clean and Inspect
39. Crankshaft Balancer Clean and Inspect
40. Engine Flywheel Clean and Inspect
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Clean and Inspect
43. Piston and Connecting Rod Assemble
44. Camshaft and Bearings Clean and Inspect
45. Timing Chain and Sprocket Clean and Inspect
46. Valve Lifter Clean and Inspect
47. Valve Rocker Arm and Push Rod Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Clean and Inspect
54. Oil Pump Assemble
55. Engine Front Cover Clean and Inspect
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Intake Manifold Clean and Inspect - Lower
59. Intake Manifold Clean and Inspect - Upper
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Thread Repair
63. Service Prior to Assembly
64. Engine Prelubing
65. Camshaft Bearing Installation
66. Crankshaft and Bearing Installation
67. Crankshaft Rear Oil Seal Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Camshaft Installation
70. Timing Chain and Sprocket Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Pump Drive Installation
74. Oil Pump Installation
75. Oil Pan Installation
76. Cylinder Head Installation - Left
77. Cylinder Head Installation - Right
78. Water Pump Installation
79. Valve Lifter Installation
80. Valve Rocker Arm and Push Rod Installation
81. Intake Manifold Installation - Lower
82. Intake Manifold Installation - Upper
83. Valve Rocker Arm Cover Installation - Right
84. Valve Rocker Arm Cover Installation - Left
85. Water Outlet and Engine Coolant Thermostat Installation
86. Exhaust Manifold Installation - Left
87. Exhaust Manifold Installation - Right
88. Oil Filter Adapter Installation
89. Engine Oil Cooler Installation - With RPO KC4
90. Oil Level Indicator and Tube Installation
91. Generator and Engine Lift Front Bracket Installation
92. Engine Mount Strut and Engine Lift Bracket Installation
93. Engine Mount Strut and A/C Compressor Bracket Installation
94. Drive Belt Tensioner Installation
95. Engine Flywheel Installation
96. Crankshaft Balancer Installation